Integrating Fiber Sensing for Spatially Resolved Temperature Measurement in Fuel Cells

Fiber optic sensors integrated into fuel cell stacks have the potential to significantly enhance the temperature control and health monitoring of fuel cells. Inhomogeneous loading, both within individual cells and across different cells in a stack, leads to the formation of local hotspots that accel...

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Main Authors: Nicolas Muck, Christoph David
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/17/1/16
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author Nicolas Muck
Christoph David
author_facet Nicolas Muck
Christoph David
author_sort Nicolas Muck
collection DOAJ
description Fiber optic sensors integrated into fuel cell stacks have the potential to significantly enhance the temperature control and health monitoring of fuel cells. Inhomogeneous loading, both within individual cells and across different cells in a stack, leads to the formation of local hotspots that accelerate aging and degrade performance. This study investigates the behavior and feasibility of incorporating polyimide-coated optical fiber sensors into bipolar plates for precise and spatially resolved temperature monitoring. The sensor is successfully integrated into a single cell of a fuel cell stack, positioned on the bipolar plate in direct contact with the membrane. Pre-tests are conducted to thoroughly evaluate the technical properties of the fiber in relation to specific cell requirements. Additionally, a physical prototype featuring the sensor is developed and employed to validate its effectiveness under realistic operating conditions. The temperature measurement obtained via the fiber exhibits a continuous profile throughout the entire length, covering both the active area and distributor region of the cell. Throughout the entire 60 min test period, the measuring system provided continuous and uninterrupted temperature measurements, encompassing the start of the stack, the heating phase, the subsequent stable operating point, and the cooling phase. However, some technical challenges are identified, as mechanical pressure exerted on the fiber influences the measured temperature. While this work demonstrates promising results, further advancements are necessary to address inhomogeneous loading within fuel cells and hotspot mitigation. The precise monitoring of temperature distribution enables early detection of potential damage, facilitating timely interventions to improve the service life and overall performance of fuel cells.
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spelling doaj.art-9b78598b3c7b4620b84b907f11cf21482024-01-10T14:55:28ZengMDPI AGEnergies1996-10732023-12-011711610.3390/en17010016Integrating Fiber Sensing for Spatially Resolved Temperature Measurement in Fuel CellsNicolas Muck0Christoph David1Department of Vehicle Energy Concepts, DLR-Institute of Vehicle Concepts, 70569 Stuttgart, GermanyDepartment of Vehicle Energy Concepts, DLR-Institute of Vehicle Concepts, 70569 Stuttgart, GermanyFiber optic sensors integrated into fuel cell stacks have the potential to significantly enhance the temperature control and health monitoring of fuel cells. Inhomogeneous loading, both within individual cells and across different cells in a stack, leads to the formation of local hotspots that accelerate aging and degrade performance. This study investigates the behavior and feasibility of incorporating polyimide-coated optical fiber sensors into bipolar plates for precise and spatially resolved temperature monitoring. The sensor is successfully integrated into a single cell of a fuel cell stack, positioned on the bipolar plate in direct contact with the membrane. Pre-tests are conducted to thoroughly evaluate the technical properties of the fiber in relation to specific cell requirements. Additionally, a physical prototype featuring the sensor is developed and employed to validate its effectiveness under realistic operating conditions. The temperature measurement obtained via the fiber exhibits a continuous profile throughout the entire length, covering both the active area and distributor region of the cell. Throughout the entire 60 min test period, the measuring system provided continuous and uninterrupted temperature measurements, encompassing the start of the stack, the heating phase, the subsequent stable operating point, and the cooling phase. However, some technical challenges are identified, as mechanical pressure exerted on the fiber influences the measured temperature. While this work demonstrates promising results, further advancements are necessary to address inhomogeneous loading within fuel cells and hotspot mitigation. The precise monitoring of temperature distribution enables early detection of potential damage, facilitating timely interventions to improve the service life and overall performance of fuel cells.https://www.mdpi.com/1996-1073/17/1/16fuel cellhealth monitoringfiber optic sensorstemperature measurementin situ methodmetallic bipolar plate
spellingShingle Nicolas Muck
Christoph David
Integrating Fiber Sensing for Spatially Resolved Temperature Measurement in Fuel Cells
Energies
fuel cell
health monitoring
fiber optic sensors
temperature measurement
in situ method
metallic bipolar plate
title Integrating Fiber Sensing for Spatially Resolved Temperature Measurement in Fuel Cells
title_full Integrating Fiber Sensing for Spatially Resolved Temperature Measurement in Fuel Cells
title_fullStr Integrating Fiber Sensing for Spatially Resolved Temperature Measurement in Fuel Cells
title_full_unstemmed Integrating Fiber Sensing for Spatially Resolved Temperature Measurement in Fuel Cells
title_short Integrating Fiber Sensing for Spatially Resolved Temperature Measurement in Fuel Cells
title_sort integrating fiber sensing for spatially resolved temperature measurement in fuel cells
topic fuel cell
health monitoring
fiber optic sensors
temperature measurement
in situ method
metallic bipolar plate
url https://www.mdpi.com/1996-1073/17/1/16
work_keys_str_mv AT nicolasmuck integratingfibersensingforspatiallyresolvedtemperaturemeasurementinfuelcells
AT christophdavid integratingfibersensingforspatiallyresolvedtemperaturemeasurementinfuelcells