Developing a Fast-Processing Novel Algorithm for Contact Analysis of Standard Spur Gears

Numerical methods have gained momentum among specific engineering problems that must be solved in such a manner that accuracy and speed are the two most important aspects to consider regarding the output. This paper presents a fast, semi-analytical method (SAM) and original mathematical algorithms t...

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Main Authors: Stelian Cazan, Shubrajit Bhaumik, Viorel Paleu, Spiridon Crețu
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Symmetry
Subjects:
Online Access:https://www.mdpi.com/2073-8994/15/2/554
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author Stelian Cazan
Shubrajit Bhaumik
Viorel Paleu
Spiridon Crețu
author_facet Stelian Cazan
Shubrajit Bhaumik
Viorel Paleu
Spiridon Crețu
author_sort Stelian Cazan
collection DOAJ
description Numerical methods have gained momentum among specific engineering problems that must be solved in such a manner that accuracy and speed are the two most important aspects to consider regarding the output. This paper presents a fast, semi-analytical method (SAM) and original mathematical algorithms to determine the pressure distribution and von Mises stress for spur gears’ meshing teeth. The SAM begins with the Hartnett approach, based on Boussinesq’s equation for the half-space theory of linear elasticity, which implicitly means an infinite width of the gear flank. To simulate more realistic quarter-space conditions, corrections based on virtual mirror pressure are introduced in the computational algorithm. Mathematical surfaces modeling is an important aspect for spur gears as an intermediate stage to determine the pressure distribution and von Mises stress. Shaft misalignment changes the contact problem from symmetric, in which the half- or quarter-space model can be used, to asymmetric. In the latter case, the model must determine the entire contact area. The obtained output is validated by comparisons between our original FEA results and results from the literature using SAMs and FEA.
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spelling doaj.art-9bb2b8b31a2847a19bbb9d57737d5d972023-11-16T23:34:53ZengMDPI AGSymmetry2073-89942023-02-0115255410.3390/sym15020554Developing a Fast-Processing Novel Algorithm for Contact Analysis of Standard Spur GearsStelian Cazan0Shubrajit Bhaumik1Viorel Paleu2Spiridon Crețu3Mechanical Engineering, Mechatronics and Robotics Department, Faculty of Mechanical Engineering, Gheorghe Asachi Technical University of Iași, 61-63 D. Mangeron Blvd., 700050 Iasi, RomaniaTribology and Interactive Surfaces Research Laboratory (TRISUL), Amrita School of Engineering, Amrita Vishwa Vidyapeetham, Chennai 601103, IndiaMechanical Engineering, Mechatronics and Robotics Department, Faculty of Mechanical Engineering, Gheorghe Asachi Technical University of Iași, 61-63 D. Mangeron Blvd., 700050 Iasi, RomaniaMechanical Engineering, Mechatronics and Robotics Department, Faculty of Mechanical Engineering, Gheorghe Asachi Technical University of Iași, 61-63 D. Mangeron Blvd., 700050 Iasi, RomaniaNumerical methods have gained momentum among specific engineering problems that must be solved in such a manner that accuracy and speed are the two most important aspects to consider regarding the output. This paper presents a fast, semi-analytical method (SAM) and original mathematical algorithms to determine the pressure distribution and von Mises stress for spur gears’ meshing teeth. The SAM begins with the Hartnett approach, based on Boussinesq’s equation for the half-space theory of linear elasticity, which implicitly means an infinite width of the gear flank. To simulate more realistic quarter-space conditions, corrections based on virtual mirror pressure are introduced in the computational algorithm. Mathematical surfaces modeling is an important aspect for spur gears as an intermediate stage to determine the pressure distribution and von Mises stress. Shaft misalignment changes the contact problem from symmetric, in which the half- or quarter-space model can be used, to asymmetric. In the latter case, the model must determine the entire contact area. The obtained output is validated by comparisons between our original FEA results and results from the literature using SAMs and FEA.https://www.mdpi.com/2073-8994/15/2/554spur gearssymmetric and asymmetric contactsmathematical modelingnumerical methodscontact mechanics
spellingShingle Stelian Cazan
Shubrajit Bhaumik
Viorel Paleu
Spiridon Crețu
Developing a Fast-Processing Novel Algorithm for Contact Analysis of Standard Spur Gears
Symmetry
spur gears
symmetric and asymmetric contacts
mathematical modeling
numerical methods
contact mechanics
title Developing a Fast-Processing Novel Algorithm for Contact Analysis of Standard Spur Gears
title_full Developing a Fast-Processing Novel Algorithm for Contact Analysis of Standard Spur Gears
title_fullStr Developing a Fast-Processing Novel Algorithm for Contact Analysis of Standard Spur Gears
title_full_unstemmed Developing a Fast-Processing Novel Algorithm for Contact Analysis of Standard Spur Gears
title_short Developing a Fast-Processing Novel Algorithm for Contact Analysis of Standard Spur Gears
title_sort developing a fast processing novel algorithm for contact analysis of standard spur gears
topic spur gears
symmetric and asymmetric contacts
mathematical modeling
numerical methods
contact mechanics
url https://www.mdpi.com/2073-8994/15/2/554
work_keys_str_mv AT steliancazan developingafastprocessingnovelalgorithmforcontactanalysisofstandardspurgears
AT shubrajitbhaumik developingafastprocessingnovelalgorithmforcontactanalysisofstandardspurgears
AT viorelpaleu developingafastprocessingnovelalgorithmforcontactanalysisofstandardspurgears
AT spiridoncretu developingafastprocessingnovelalgorithmforcontactanalysisofstandardspurgears