Effects of Viscoelasticity on the Stress Evolution over the Lifetime of Filament-Wound Composite Flywheel Rotors for Energy Storage

High-velocity and long-lifetime operating conditions of modern high-speed energy storage flywheel rotors may create the necessary conditions for failure modes not included in current quasi-static failure analyses. In the present study, a computational algorithm based on an accepted analytical model...

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Main Authors: Miles Skinner, Pierre Mertiny
Format: Article
Language:English
Published: MDPI AG 2021-10-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/20/9544
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author Miles Skinner
Pierre Mertiny
author_facet Miles Skinner
Pierre Mertiny
author_sort Miles Skinner
collection DOAJ
description High-velocity and long-lifetime operating conditions of modern high-speed energy storage flywheel rotors may create the necessary conditions for failure modes not included in current quasi-static failure analyses. In the present study, a computational algorithm based on an accepted analytical model was developed to investigate the viscoelastic behavior of carbon fiber reinforced polymer composite flywheel rotors with an aluminum hub assembled via a press-fit. The Tsai-Wu failure criterion was applied to assess failure. Two simulation cases were developed to explore the effects of viscoelasticity on composite flywheel rotors, i.e., a worst-case operating condition and a case akin to realistic flywheel operations. The simulations indicate that viscoelastic effects are likely to reduce peak stresses in the composite rim over time. However, viscoelasticity also affects stresses in the hub and the hub-rim interface in ways that may cause rotor failure. It was further found that charge-discharge cycles of the flywheel energy storage device may create significant fatigue loading conditions. It was therefore concluded that the design of composite flywheel rotors should include viscoelastic and fatigue analyses to ensure safe operation.
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spelling doaj.art-9bc0a24050a14939a16334a667cd7a0c2023-11-22T17:20:24ZengMDPI AGApplied Sciences2076-34172021-10-011120954410.3390/app11209544Effects of Viscoelasticity on the Stress Evolution over the Lifetime of Filament-Wound Composite Flywheel Rotors for Energy StorageMiles Skinner0Pierre Mertiny1Department of Mechanical Engineering, University of Alberta, 9211-116 St., Edmonton, AB T6G 1H9, CanadaDepartment of Mechanical Engineering, University of Alberta, 9211-116 St., Edmonton, AB T6G 1H9, CanadaHigh-velocity and long-lifetime operating conditions of modern high-speed energy storage flywheel rotors may create the necessary conditions for failure modes not included in current quasi-static failure analyses. In the present study, a computational algorithm based on an accepted analytical model was developed to investigate the viscoelastic behavior of carbon fiber reinforced polymer composite flywheel rotors with an aluminum hub assembled via a press-fit. The Tsai-Wu failure criterion was applied to assess failure. Two simulation cases were developed to explore the effects of viscoelasticity on composite flywheel rotors, i.e., a worst-case operating condition and a case akin to realistic flywheel operations. The simulations indicate that viscoelastic effects are likely to reduce peak stresses in the composite rim over time. However, viscoelasticity also affects stresses in the hub and the hub-rim interface in ways that may cause rotor failure. It was further found that charge-discharge cycles of the flywheel energy storage device may create significant fatigue loading conditions. It was therefore concluded that the design of composite flywheel rotors should include viscoelastic and fatigue analyses to ensure safe operation.https://www.mdpi.com/2076-3417/11/20/9544viscoelasticitypolymer composite materialflywheel energy storage systemflywheel failureTsai-Wu criterion
spellingShingle Miles Skinner
Pierre Mertiny
Effects of Viscoelasticity on the Stress Evolution over the Lifetime of Filament-Wound Composite Flywheel Rotors for Energy Storage
Applied Sciences
viscoelasticity
polymer composite material
flywheel energy storage system
flywheel failure
Tsai-Wu criterion
title Effects of Viscoelasticity on the Stress Evolution over the Lifetime of Filament-Wound Composite Flywheel Rotors for Energy Storage
title_full Effects of Viscoelasticity on the Stress Evolution over the Lifetime of Filament-Wound Composite Flywheel Rotors for Energy Storage
title_fullStr Effects of Viscoelasticity on the Stress Evolution over the Lifetime of Filament-Wound Composite Flywheel Rotors for Energy Storage
title_full_unstemmed Effects of Viscoelasticity on the Stress Evolution over the Lifetime of Filament-Wound Composite Flywheel Rotors for Energy Storage
title_short Effects of Viscoelasticity on the Stress Evolution over the Lifetime of Filament-Wound Composite Flywheel Rotors for Energy Storage
title_sort effects of viscoelasticity on the stress evolution over the lifetime of filament wound composite flywheel rotors for energy storage
topic viscoelasticity
polymer composite material
flywheel energy storage system
flywheel failure
Tsai-Wu criterion
url https://www.mdpi.com/2076-3417/11/20/9544
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