Optimization and energy assessment of technological process for CO2 capture system of natural gas and coal combustion

Flue gas stream generated from combusted natural gas, petroleum, and coal in power plants contains enormous CO2 with detrimental effects on the environment. CO2 capture systems must be integrated into these power plants to prevent emissions of CO2 into the open atmosphere. This work uses rate-based...

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Main Authors: Emmanuel Adu, Yingnan Li, Yindi Zhang, Yue Xin, Paitoon Tontiwachwuthikul
Format: Article
Language:English
Published: Elsevier 2022-11-01
Series:Energy Reports
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2352484722011441
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author Emmanuel Adu
Yingnan Li
Yindi Zhang
Yue Xin
Paitoon Tontiwachwuthikul
author_facet Emmanuel Adu
Yingnan Li
Yindi Zhang
Yue Xin
Paitoon Tontiwachwuthikul
author_sort Emmanuel Adu
collection DOAJ
description Flue gas stream generated from combusted natural gas, petroleum, and coal in power plants contains enormous CO2 with detrimental effects on the environment. CO2 capture systems must be integrated into these power plants to prevent emissions of CO2 into the open atmosphere. This work uses rate-based process modelling and a parametric design approach to optimally design large-scale amine-based PCC and compression systems that can be integrated into real 550 MW coal-fired and 555MW NGCC fired power plants. A comparative analysis of energy and economy is also conducted. Based on monoethanolamine (MEA), the process parameters of the post-combustion capture and compression system for CO2 were used as the study baseline. Different amines and alternative flow scheme optimization of the post-combustion capture with compression models are developed for coal and natural gas combined cycle (NGCC) cases and their energy consumption performances compared. Also, the operating and capital costs of the CO2 Capture and Storage (CCS) plant are determined for the overall process of economic evaluation concerning technical and economic performance parameters. The results show that rich solvent cooled recycle (RSR) and lean vapour compression (LVC) process modification under the integration case of CO2 capture and compressed Coal, energy savings of 20.4%, 41.8% and 34.8% for MEA, piperazine activated methyldiethanolamine solution (MDEA+PZ) and piperazine activated monoethanolamine (MEA+PZ) respectively, is possible when compared with the basic situation of MEA. RSR+LVC process modification under the integration case of CO2 capture and compressed NGCC, energy savings of 18.9%, 35.4% and 34.4% for MEA, MDEA+PZ and MEA+PZ, respectively, is possible when compared with the basic situation of MEA. Economic performance: the total annual operating costs of MDEA+PZ, RSR+LVC technological process optimized for the coal case was reduced by approximately 30% compared with the basic situation of MEA, while that for the NGCC case was reduced by 19%. The cost of CO2 avoided for the coal used MDEA+PZ into RSR+LVC technological process optimized capture is decreased by 13% compared with coal captured in MEA basic situation. For the NGCC cases, the cost of CO2 avoided for the NGCC of MDEA+PZ, RSR+LVC process optimized capture is decreased by 7% compared with NGCC with MEA basic case capture.
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spelling doaj.art-9bfe5ab350bd4f0d90d65aeb28e84f732023-02-21T05:11:55ZengElsevierEnergy Reports2352-48472022-11-01876127627Optimization and energy assessment of technological process for CO2 capture system of natural gas and coal combustionEmmanuel Adu0Yingnan Li1Yindi Zhang2Yue Xin3Paitoon Tontiwachwuthikul4School of Petroleum Engineering, Yangtze University, Wuhan 430100, Hubei Province, People’s Republic of China; Mechanical Engineering Department, Faculty of Engineering and Technology, Kumasi Technical University, P.O. Box 854, Kumasi, GhanaSchool of Petroleum Engineering, Yangtze University, Wuhan 430100, Hubei Province, People’s Republic of China; Key Laboratory of Drilling and Production Engineering for Oil and Gas, Wuhan 430100, Hubei Province, People’s Republic of ChinaSchool of Petroleum Engineering, Yangtze University, Wuhan 430100, Hubei Province, People’s Republic of China; Key Laboratory of Drilling and Production Engineering for Oil and Gas, Wuhan 430100, Hubei Province, People’s Republic of China; Corresponding author at: School of Petroleum Engineering, Yangtze University, Wuhan 430100, Hubei Province, People’s Republic of China.School of Petroleum Engineering, Yangtze University, Wuhan 430100, Hubei Province, People’s Republic of China; Key Laboratory of Drilling and Production Engineering for Oil and Gas, Wuhan 430100, Hubei Province, People’s Republic of China; Corresponding author.Clean Energy Technologies Research Institute (CETRI), Faculty of Engineering and Applied Science, University of Regina, 3737 Wascana Parkway, Regina, Saskatchewan S4S0A2, CanadaFlue gas stream generated from combusted natural gas, petroleum, and coal in power plants contains enormous CO2 with detrimental effects on the environment. CO2 capture systems must be integrated into these power plants to prevent emissions of CO2 into the open atmosphere. This work uses rate-based process modelling and a parametric design approach to optimally design large-scale amine-based PCC and compression systems that can be integrated into real 550 MW coal-fired and 555MW NGCC fired power plants. A comparative analysis of energy and economy is also conducted. Based on monoethanolamine (MEA), the process parameters of the post-combustion capture and compression system for CO2 were used as the study baseline. Different amines and alternative flow scheme optimization of the post-combustion capture with compression models are developed for coal and natural gas combined cycle (NGCC) cases and their energy consumption performances compared. Also, the operating and capital costs of the CO2 Capture and Storage (CCS) plant are determined for the overall process of economic evaluation concerning technical and economic performance parameters. The results show that rich solvent cooled recycle (RSR) and lean vapour compression (LVC) process modification under the integration case of CO2 capture and compressed Coal, energy savings of 20.4%, 41.8% and 34.8% for MEA, piperazine activated methyldiethanolamine solution (MDEA+PZ) and piperazine activated monoethanolamine (MEA+PZ) respectively, is possible when compared with the basic situation of MEA. RSR+LVC process modification under the integration case of CO2 capture and compressed NGCC, energy savings of 18.9%, 35.4% and 34.4% for MEA, MDEA+PZ and MEA+PZ, respectively, is possible when compared with the basic situation of MEA. Economic performance: the total annual operating costs of MDEA+PZ, RSR+LVC technological process optimized for the coal case was reduced by approximately 30% compared with the basic situation of MEA, while that for the NGCC case was reduced by 19%. The cost of CO2 avoided for the coal used MDEA+PZ into RSR+LVC technological process optimized capture is decreased by 13% compared with coal captured in MEA basic situation. For the NGCC cases, the cost of CO2 avoided for the NGCC of MDEA+PZ, RSR+LVC process optimized capture is decreased by 7% compared with NGCC with MEA basic case capture.http://www.sciencedirect.com/science/article/pii/S2352484722011441Process modelling/simulationsCO2 capture and compressionCCSTechnological processEnergy assessment
spellingShingle Emmanuel Adu
Yingnan Li
Yindi Zhang
Yue Xin
Paitoon Tontiwachwuthikul
Optimization and energy assessment of technological process for CO2 capture system of natural gas and coal combustion
Energy Reports
Process modelling/simulations
CO2 capture and compression
CCS
Technological process
Energy assessment
title Optimization and energy assessment of technological process for CO2 capture system of natural gas and coal combustion
title_full Optimization and energy assessment of technological process for CO2 capture system of natural gas and coal combustion
title_fullStr Optimization and energy assessment of technological process for CO2 capture system of natural gas and coal combustion
title_full_unstemmed Optimization and energy assessment of technological process for CO2 capture system of natural gas and coal combustion
title_short Optimization and energy assessment of technological process for CO2 capture system of natural gas and coal combustion
title_sort optimization and energy assessment of technological process for co2 capture system of natural gas and coal combustion
topic Process modelling/simulations
CO2 capture and compression
CCS
Technological process
Energy assessment
url http://www.sciencedirect.com/science/article/pii/S2352484722011441
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