Combined modelling and miniaturised characterisation of high-temperature forging in a nickel-based superalloy

Continuum models and miniaturised experiments are used to elucidate the high-temperature forgeability of the Ni-based superalloy Inconel 903. Uniaxial compression high temperature tests allow the derivation of an apparent activation energy and the strain rate sensitivity of the deformation process,...

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Main Authors: E. Alabort, R.C. Reed, D. Barba
Format: Article
Language:English
Published: Elsevier 2018-12-01
Series:Materials & Design
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127518307500
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author E. Alabort
R.C. Reed
D. Barba
author_facet E. Alabort
R.C. Reed
D. Barba
author_sort E. Alabort
collection DOAJ
description Continuum models and miniaturised experiments are used to elucidate the high-temperature forgeability of the Ni-based superalloy Inconel 903. Uniaxial compression high temperature tests allow the derivation of an apparent activation energy and the strain rate sensitivity of the deformation process, and to propose a unified constitutive model that captures the underlying physics of deformation. Metallographic analysis is then used to elucidate changes in microstructure which arise during the deformation process; microstructure evolution models which define the changes in grain size and recrystallisation during high temperature compression are proposed. Miniaturised forging experiments in double-cone specimens validate the modelling approach under relevant forging conditions at different temperatures and deformation rates. Finally, the deformation behaviour of this material in an industrially relevant manufacturing scenario – the forging process of a turbine disc – is studied numerically. Keywords: Superalloys, Forging, Process modelling, Continuum plasticity, Turbine discs
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spelling doaj.art-9c0bc0ac0dc94db588064a2c11b00f592022-12-21T20:45:04ZengElsevierMaterials & Design0264-12752018-12-01160683697Combined modelling and miniaturised characterisation of high-temperature forging in a nickel-based superalloyE. Alabort0R.C. Reed1D. Barba2Oxmet Technologies Ltd., 34 Centre for Innovation and Enterprise, Begbroke Science Park, OX5 1PF, United Kingdom; Department of Materials, University of Oxford, Parks Road, Oxford OX1 3PH, United KingdomDepartment of Engineering Science, University of Oxford, Parks Road, Oxford OX1 3PJ, United Kingdom; Department of Materials, University of Oxford, Parks Road, Oxford OX1 3PH, United KingdomDepartment of Engineering Science, University of Oxford, Parks Road, Oxford OX1 3PJ, United Kingdom; Department of Materials, University of Oxford, Parks Road, Oxford OX1 3PH, United Kingdom; Corresponding author.Continuum models and miniaturised experiments are used to elucidate the high-temperature forgeability of the Ni-based superalloy Inconel 903. Uniaxial compression high temperature tests allow the derivation of an apparent activation energy and the strain rate sensitivity of the deformation process, and to propose a unified constitutive model that captures the underlying physics of deformation. Metallographic analysis is then used to elucidate changes in microstructure which arise during the deformation process; microstructure evolution models which define the changes in grain size and recrystallisation during high temperature compression are proposed. Miniaturised forging experiments in double-cone specimens validate the modelling approach under relevant forging conditions at different temperatures and deformation rates. Finally, the deformation behaviour of this material in an industrially relevant manufacturing scenario – the forging process of a turbine disc – is studied numerically. Keywords: Superalloys, Forging, Process modelling, Continuum plasticity, Turbine discshttp://www.sciencedirect.com/science/article/pii/S0264127518307500
spellingShingle E. Alabort
R.C. Reed
D. Barba
Combined modelling and miniaturised characterisation of high-temperature forging in a nickel-based superalloy
Materials & Design
title Combined modelling and miniaturised characterisation of high-temperature forging in a nickel-based superalloy
title_full Combined modelling and miniaturised characterisation of high-temperature forging in a nickel-based superalloy
title_fullStr Combined modelling and miniaturised characterisation of high-temperature forging in a nickel-based superalloy
title_full_unstemmed Combined modelling and miniaturised characterisation of high-temperature forging in a nickel-based superalloy
title_short Combined modelling and miniaturised characterisation of high-temperature forging in a nickel-based superalloy
title_sort combined modelling and miniaturised characterisation of high temperature forging in a nickel based superalloy
url http://www.sciencedirect.com/science/article/pii/S0264127518307500
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