Effect of High-Mass Fraction of Aluminum on Catalytic Hybrid Rocket Motor

Catalytic hybrid rocket motors using hydrogen peroxide (HP) are easy and efficient to achieve multiple starts and stops, and hydroxyl-terminated polybutadiene (HTPB) grains are commonly used due to their excellent mechanical properties. The low regression rate of HTPB grains limits the application o...

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Main Authors: Hui Tian, Zhongshuo Wang, Hao Zhu, Yudong Lu, Jingfei Gao, Guobiao Cai
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/24/13023
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author Hui Tian
Zhongshuo Wang
Hao Zhu
Yudong Lu
Jingfei Gao
Guobiao Cai
author_facet Hui Tian
Zhongshuo Wang
Hao Zhu
Yudong Lu
Jingfei Gao
Guobiao Cai
author_sort Hui Tian
collection DOAJ
description Catalytic hybrid rocket motors using hydrogen peroxide (HP) are easy and efficient to achieve multiple starts and stops, and hydroxyl-terminated polybutadiene (HTPB) grains are commonly used due to their excellent mechanical properties. The low regression rate of HTPB grains limits the application of hybrid rocket motors. Furthermore, the addition of solid aluminum particles can effectively improve the regression rate and performance of hybrid rocket motors. However, the experimental results of a high mass fraction of aluminum and hydrogen peroxide available at present are not sufficient. In this research, the impact of a high mass fraction of aluminum on the motor performance and ablation rate of nozzles is studied experimentally. A solution of 95% hydrogen peroxide and HTPB with an aluminum additive are adopted as propellants. The variation in the axial regression rate of the grains is obtained by computed tomography (CT) scans and pre-test parameter measurements. The instantaneous regression rate method is adopted to obtain the real-time regression rate of the motor. The surface appearance and composition of the front and the end of the grains after the tests are analyzed by electron microscopy. Carbon ceramic and tungsten-bronze nozzles are used to explore the effect of a high mass fraction of aluminum on nozzle ablation. The experimental results show that the addition of aluminum raises the specific impulse and decreases the optimal oxygen-to-fuel ratio of the propellant combination. The high mass fraction of the aluminum particles has a severe ablative effect on carbon ceramic nozzles, while the effect on tungsten-bronze nozzles is minimal for a hot test lasting four to five seconds. Our results can provide experimental guidance for the application of a high mass fraction of aluminum and hydrogen peroxide hybrid rocket motor.
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spelling doaj.art-9c29698825754b58b831f1ad51d00b562023-11-24T13:08:51ZengMDPI AGApplied Sciences2076-34172022-12-0112241302310.3390/app122413023Effect of High-Mass Fraction of Aluminum on Catalytic Hybrid Rocket MotorHui Tian0Zhongshuo Wang1Hao Zhu2Yudong Lu3Jingfei Gao4Guobiao Cai5School of Astronautics, Beihang University, Beijing 100191, ChinaSchool of Astronautics, Beihang University, Beijing 100191, ChinaSchool of Astronautics, Beihang University, Beijing 100191, ChinaSchool of Astronautics, Beihang University, Beijing 100191, ChinaSchool of Astronautics, Beihang University, Beijing 100191, ChinaSchool of Astronautics, Beihang University, Beijing 100191, ChinaCatalytic hybrid rocket motors using hydrogen peroxide (HP) are easy and efficient to achieve multiple starts and stops, and hydroxyl-terminated polybutadiene (HTPB) grains are commonly used due to their excellent mechanical properties. The low regression rate of HTPB grains limits the application of hybrid rocket motors. Furthermore, the addition of solid aluminum particles can effectively improve the regression rate and performance of hybrid rocket motors. However, the experimental results of a high mass fraction of aluminum and hydrogen peroxide available at present are not sufficient. In this research, the impact of a high mass fraction of aluminum on the motor performance and ablation rate of nozzles is studied experimentally. A solution of 95% hydrogen peroxide and HTPB with an aluminum additive are adopted as propellants. The variation in the axial regression rate of the grains is obtained by computed tomography (CT) scans and pre-test parameter measurements. The instantaneous regression rate method is adopted to obtain the real-time regression rate of the motor. The surface appearance and composition of the front and the end of the grains after the tests are analyzed by electron microscopy. Carbon ceramic and tungsten-bronze nozzles are used to explore the effect of a high mass fraction of aluminum on nozzle ablation. The experimental results show that the addition of aluminum raises the specific impulse and decreases the optimal oxygen-to-fuel ratio of the propellant combination. The high mass fraction of the aluminum particles has a severe ablative effect on carbon ceramic nozzles, while the effect on tungsten-bronze nozzles is minimal for a hot test lasting four to five seconds. Our results can provide experimental guidance for the application of a high mass fraction of aluminum and hydrogen peroxide hybrid rocket motor.https://www.mdpi.com/2076-3417/12/24/13023experimental studyhigh-performance hybrid rocket motorsperformance evaluationnozzle ablation
spellingShingle Hui Tian
Zhongshuo Wang
Hao Zhu
Yudong Lu
Jingfei Gao
Guobiao Cai
Effect of High-Mass Fraction of Aluminum on Catalytic Hybrid Rocket Motor
Applied Sciences
experimental study
high-performance hybrid rocket motors
performance evaluation
nozzle ablation
title Effect of High-Mass Fraction of Aluminum on Catalytic Hybrid Rocket Motor
title_full Effect of High-Mass Fraction of Aluminum on Catalytic Hybrid Rocket Motor
title_fullStr Effect of High-Mass Fraction of Aluminum on Catalytic Hybrid Rocket Motor
title_full_unstemmed Effect of High-Mass Fraction of Aluminum on Catalytic Hybrid Rocket Motor
title_short Effect of High-Mass Fraction of Aluminum on Catalytic Hybrid Rocket Motor
title_sort effect of high mass fraction of aluminum on catalytic hybrid rocket motor
topic experimental study
high-performance hybrid rocket motors
performance evaluation
nozzle ablation
url https://www.mdpi.com/2076-3417/12/24/13023
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