Influence of low-frequency vibration on friction coefficient of contact interface in bend-stretch forming

Low-frequency vibration assisted bend-stretch forming has a good friction reduction effect due to the “surface effect” and enhances the forming ability of materials compared to traditional bend-stretch forming. In order to further improve the friction state of the forming contact interface, the cont...

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Main Authors: Shengfang Zhang, Guangming Lv, Fujian Ma, Ziguang Wang, Yu Liu
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2022-09-01
Series:International Journal of Lightweight Materials and Manufacture
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2588840422000233
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author Shengfang Zhang
Guangming Lv
Fujian Ma
Ziguang Wang
Yu Liu
author_facet Shengfang Zhang
Guangming Lv
Fujian Ma
Ziguang Wang
Yu Liu
author_sort Shengfang Zhang
collection DOAJ
description Low-frequency vibration assisted bend-stretch forming has a good friction reduction effect due to the “surface effect” and enhances the forming ability of materials compared to traditional bend-stretch forming. In order to further improve the friction state of the forming contact interface, the contact interface friction between AL6005A aluminum alloy and Q345B steel under low-frequency vibration was analyzed by using the elastic-plastic contact theory. The formula for calculating the sliding friction coefficient of contact pressure and low-frequency vibration parameters was established. The influence of forming contact pressure and vibration frequency on the contact stress, friction force, and friction coefficient of asperity at the contact interface is obtained through the simulation analysis of low-frequency vibration sliding friction of double rough contact surface. The results show that the application of low-frequency vibration can weaken the influence of contact pressure on the friction coefficient and reduce the friction coefficient between AL6005A aluminum alloy and Q345B steel. Within a specific range of contact force, the sliding friction coefficient decreases first and then increases with the increase of vibration frequency. There is a critical vibration frequency to minimize the sliding friction coefficient of the contact interface.
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spelling doaj.art-9c44ee47683743259b1080e99b72e8aa2022-12-22T03:22:25ZengKeAi Communications Co., Ltd.International Journal of Lightweight Materials and Manufacture2588-84042022-09-0153306314Influence of low-frequency vibration on friction coefficient of contact interface in bend-stretch formingShengfang Zhang0Guangming Lv1Fujian Ma2Ziguang Wang3Yu Liu4School of Mechanical Engineering, Dalian Jiao Tong University, Dalian, 116028, ChinaSchool of Mechanical Engineering, Dalian Jiao Tong University, Dalian, 116028, ChinaSchool of Mechanical Engineering, Dalian Jiao Tong University, Dalian, 116028, ChinaSchool of Mechanical Engineering, Dalian Jiao Tong University, Dalian, 116028, ChinaCorresponding author.; School of Mechanical Engineering, Dalian Jiao Tong University, Dalian, 116028, ChinaLow-frequency vibration assisted bend-stretch forming has a good friction reduction effect due to the “surface effect” and enhances the forming ability of materials compared to traditional bend-stretch forming. In order to further improve the friction state of the forming contact interface, the contact interface friction between AL6005A aluminum alloy and Q345B steel under low-frequency vibration was analyzed by using the elastic-plastic contact theory. The formula for calculating the sliding friction coefficient of contact pressure and low-frequency vibration parameters was established. The influence of forming contact pressure and vibration frequency on the contact stress, friction force, and friction coefficient of asperity at the contact interface is obtained through the simulation analysis of low-frequency vibration sliding friction of double rough contact surface. The results show that the application of low-frequency vibration can weaken the influence of contact pressure on the friction coefficient and reduce the friction coefficient between AL6005A aluminum alloy and Q345B steel. Within a specific range of contact force, the sliding friction coefficient decreases first and then increases with the increase of vibration frequency. There is a critical vibration frequency to minimize the sliding friction coefficient of the contact interface.http://www.sciencedirect.com/science/article/pii/S2588840422000233Low-frequency vibrationFriction coefficientBend-stretch formingAluminum alloy profilesFractal theory
spellingShingle Shengfang Zhang
Guangming Lv
Fujian Ma
Ziguang Wang
Yu Liu
Influence of low-frequency vibration on friction coefficient of contact interface in bend-stretch forming
International Journal of Lightweight Materials and Manufacture
Low-frequency vibration
Friction coefficient
Bend-stretch forming
Aluminum alloy profiles
Fractal theory
title Influence of low-frequency vibration on friction coefficient of contact interface in bend-stretch forming
title_full Influence of low-frequency vibration on friction coefficient of contact interface in bend-stretch forming
title_fullStr Influence of low-frequency vibration on friction coefficient of contact interface in bend-stretch forming
title_full_unstemmed Influence of low-frequency vibration on friction coefficient of contact interface in bend-stretch forming
title_short Influence of low-frequency vibration on friction coefficient of contact interface in bend-stretch forming
title_sort influence of low frequency vibration on friction coefficient of contact interface in bend stretch forming
topic Low-frequency vibration
Friction coefficient
Bend-stretch forming
Aluminum alloy profiles
Fractal theory
url http://www.sciencedirect.com/science/article/pii/S2588840422000233
work_keys_str_mv AT shengfangzhang influenceoflowfrequencyvibrationonfrictioncoefficientofcontactinterfaceinbendstretchforming
AT guangminglv influenceoflowfrequencyvibrationonfrictioncoefficientofcontactinterfaceinbendstretchforming
AT fujianma influenceoflowfrequencyvibrationonfrictioncoefficientofcontactinterfaceinbendstretchforming
AT ziguangwang influenceoflowfrequencyvibrationonfrictioncoefficientofcontactinterfaceinbendstretchforming
AT yuliu influenceoflowfrequencyvibrationonfrictioncoefficientofcontactinterfaceinbendstretchforming