High-precision in situ 3D ultrasonic imaging of localized corrosion-induced material morphological changes

Abstract We present an ultrasonic research technique that can carry out in situ, direct monitoring of the 3D morphologies of corrosion substrates. The technique has a customizable lateral resolution, an ultra-high axial resolution of 100 nm, and an experimentally proven measurement accuracy. In usin...

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Main Authors: Yunda Chen, Zirui Yang, Xinru Bai, Fangxin Zou, Frederic B. Cegla
Format: Article
Language:English
Published: Nature Portfolio 2023-09-01
Series:npj Materials Degradation
Online Access:https://doi.org/10.1038/s41529-023-00395-w
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author Yunda Chen
Zirui Yang
Xinru Bai
Fangxin Zou
Frederic B. Cegla
author_facet Yunda Chen
Zirui Yang
Xinru Bai
Fangxin Zou
Frederic B. Cegla
author_sort Yunda Chen
collection DOAJ
description Abstract We present an ultrasonic research technique that can carry out in situ, direct monitoring of the 3D morphologies of corrosion substrates. The technique has a customizable lateral resolution, an ultra-high axial resolution of 100 nm, and an experimentally proven measurement accuracy. In using the technique to monitor the localized corrosion processes of carbon steel under constant DCs, it was observed that during each of the experiments conducted in alkaline environments, iron dissolution accelerated for a certain period of time and then slowed down. Based on the various features of the ultrasonic signals acquired and the XRD spectra of the corrosion products obtained, it was deduced that an increase in iron dissolution rate as such was accompanied by the depositing of solid corrosion products onto the substrate used and driven by the formation of Fe3O4, which consumed electrons. After a while, the corrosion product layer collapsed and the formation of Fe3O4 was halted.
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spelling doaj.art-9c4789faede140d4adf9dd6fa679abbd2023-11-20T10:26:15ZengNature Portfolionpj Materials Degradation2397-21062023-09-017111110.1038/s41529-023-00395-wHigh-precision in situ 3D ultrasonic imaging of localized corrosion-induced material morphological changesYunda Chen0Zirui Yang1Xinru Bai2Fangxin Zou3Frederic B. Cegla4Department of Aeronautical and Aviation Engineering, The Hong Kong Polytechnic University, Hung Hom, KowloonDepartment of Aeronautical and Aviation Engineering, The Hong Kong Polytechnic University, Hung Hom, KowloonDepartment of Aeronautical and Aviation Engineering, The Hong Kong Polytechnic University, Hung Hom, KowloonDepartment of Aeronautical and Aviation Engineering, The Hong Kong Polytechnic University, Hung Hom, KowloonNon-Destructive Evaluation Group, Department of Mechanical Engineering, Imperial College LondonAbstract We present an ultrasonic research technique that can carry out in situ, direct monitoring of the 3D morphologies of corrosion substrates. The technique has a customizable lateral resolution, an ultra-high axial resolution of 100 nm, and an experimentally proven measurement accuracy. In using the technique to monitor the localized corrosion processes of carbon steel under constant DCs, it was observed that during each of the experiments conducted in alkaline environments, iron dissolution accelerated for a certain period of time and then slowed down. Based on the various features of the ultrasonic signals acquired and the XRD spectra of the corrosion products obtained, it was deduced that an increase in iron dissolution rate as such was accompanied by the depositing of solid corrosion products onto the substrate used and driven by the formation of Fe3O4, which consumed electrons. After a while, the corrosion product layer collapsed and the formation of Fe3O4 was halted.https://doi.org/10.1038/s41529-023-00395-w
spellingShingle Yunda Chen
Zirui Yang
Xinru Bai
Fangxin Zou
Frederic B. Cegla
High-precision in situ 3D ultrasonic imaging of localized corrosion-induced material morphological changes
npj Materials Degradation
title High-precision in situ 3D ultrasonic imaging of localized corrosion-induced material morphological changes
title_full High-precision in situ 3D ultrasonic imaging of localized corrosion-induced material morphological changes
title_fullStr High-precision in situ 3D ultrasonic imaging of localized corrosion-induced material morphological changes
title_full_unstemmed High-precision in situ 3D ultrasonic imaging of localized corrosion-induced material morphological changes
title_short High-precision in situ 3D ultrasonic imaging of localized corrosion-induced material morphological changes
title_sort high precision in situ 3d ultrasonic imaging of localized corrosion induced material morphological changes
url https://doi.org/10.1038/s41529-023-00395-w
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