Printed Nanocarbon Heaters for Stretchable Sport and Leisure Garments

The ability to maintain body temperature has been shown to bring about improvements in sporting performance. However, current solutions are limited with regards to flexibility, heating uniformity and robustness. An innovative screen-printed Nanocarbon heater is demonstrated which is robust to bendin...

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Main Authors: Andrew Claypole, James Claypole, Neil Bezodis, Liam Kilduff, David Gethin, Tim Claypole
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/2/573
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author Andrew Claypole
James Claypole
Neil Bezodis
Liam Kilduff
David Gethin
Tim Claypole
author_facet Andrew Claypole
James Claypole
Neil Bezodis
Liam Kilduff
David Gethin
Tim Claypole
author_sort Andrew Claypole
collection DOAJ
description The ability to maintain body temperature has been shown to bring about improvements in sporting performance. However, current solutions are limited with regards to flexibility, heating uniformity and robustness. An innovative screen-printed Nanocarbon heater is demonstrated which is robust to bending, folding, tensile extensions of up to 20% and machine washing. This combination of ink and substrate enables the heated garments to safely flex without impeding the wearer. It is capable of producing uniform heating over a 15 × 4 cm area using a conductive ink based on a blend of Graphite Nanoplatelets and Carbon Black. This can be attributed to the low roughness of the conductive carbon coating, the uniform distribution and good interconnection of the carbon particles. The heaters have a low thermal inertia, producing a rapid temperature response at low voltages, reaching equilibrium temperatures within 120 s of being switched on. The heaters reached the 40 °C required for wearable heating applications within 20 s at 12 Volts. Screen printing was demonstrated to be an effective method of controlling the printed layer thickness with good interlayer adhesion and contact for multiple printed layers. This can be used to regulate their electrical properties and hence adjust the heater performance.
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spelling doaj.art-9cb3f039908f4907bba2e738c15970332023-11-23T14:31:22ZengMDPI AGMaterials1996-19442022-01-0115257310.3390/ma15020573Printed Nanocarbon Heaters for Stretchable Sport and Leisure GarmentsAndrew Claypole0James Claypole1Neil Bezodis2Liam Kilduff3David Gethin4Tim Claypole5Welsh Centre for Printing and Coating, College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN, UKWelsh Centre for Printing and Coating, College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN, UKApplied Sports, Technology, Exercise and Medicine (A-STEM) Research Centre, Swansea University, Swansea SA1 8EN, UKApplied Sports, Technology, Exercise and Medicine (A-STEM) Research Centre, Swansea University, Swansea SA1 8EN, UKWelsh Centre for Printing and Coating, College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN, UKWelsh Centre for Printing and Coating, College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN, UKThe ability to maintain body temperature has been shown to bring about improvements in sporting performance. However, current solutions are limited with regards to flexibility, heating uniformity and robustness. An innovative screen-printed Nanocarbon heater is demonstrated which is robust to bending, folding, tensile extensions of up to 20% and machine washing. This combination of ink and substrate enables the heated garments to safely flex without impeding the wearer. It is capable of producing uniform heating over a 15 × 4 cm area using a conductive ink based on a blend of Graphite Nanoplatelets and Carbon Black. This can be attributed to the low roughness of the conductive carbon coating, the uniform distribution and good interconnection of the carbon particles. The heaters have a low thermal inertia, producing a rapid temperature response at low voltages, reaching equilibrium temperatures within 120 s of being switched on. The heaters reached the 40 °C required for wearable heating applications within 20 s at 12 Volts. Screen printing was demonstrated to be an effective method of controlling the printed layer thickness with good interlayer adhesion and contact for multiple printed layers. This can be used to regulate their electrical properties and hence adjust the heater performance.https://www.mdpi.com/1996-1944/15/2/573Nanocarbon inkprinted heaterwearableflexiblestretchable
spellingShingle Andrew Claypole
James Claypole
Neil Bezodis
Liam Kilduff
David Gethin
Tim Claypole
Printed Nanocarbon Heaters for Stretchable Sport and Leisure Garments
Materials
Nanocarbon ink
printed heater
wearable
flexible
stretchable
title Printed Nanocarbon Heaters for Stretchable Sport and Leisure Garments
title_full Printed Nanocarbon Heaters for Stretchable Sport and Leisure Garments
title_fullStr Printed Nanocarbon Heaters for Stretchable Sport and Leisure Garments
title_full_unstemmed Printed Nanocarbon Heaters for Stretchable Sport and Leisure Garments
title_short Printed Nanocarbon Heaters for Stretchable Sport and Leisure Garments
title_sort printed nanocarbon heaters for stretchable sport and leisure garments
topic Nanocarbon ink
printed heater
wearable
flexible
stretchable
url https://www.mdpi.com/1996-1944/15/2/573
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