Power and Fuel Economy of a Radial Automotive Thermoelectric Generator: Experimental and Numerical Studies

Recent developments of high performance thermoelectric (TE) materials have increased the interest of using this technology to directly convert waste heat into electricity. In the automotive sector, many automotive thermoelectric generators (ATEGs) designs use TE modules (TEMs) with high hot side tem...

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Main Authors: Martí Comamala, Toni Pujol, Ivan Ruiz Cózar, Eduard Massaguer, Albert Massaguer
Format: Article
Language:English
Published: MDPI AG 2018-10-01
Series:Energies
Subjects:
Online Access:http://www.mdpi.com/1996-1073/11/10/2720
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author Martí Comamala
Toni Pujol
Ivan Ruiz Cózar
Eduard Massaguer
Albert Massaguer
author_facet Martí Comamala
Toni Pujol
Ivan Ruiz Cózar
Eduard Massaguer
Albert Massaguer
author_sort Martí Comamala
collection DOAJ
description Recent developments of high performance thermoelectric (TE) materials have increased the interest of using this technology to directly convert waste heat into electricity. In the automotive sector, many automotive thermoelectric generators (ATEGs) designs use TE modules (TEMs) with high hot side temperatures to cope with high engine load regimes. Here, we develop a new concept of a radial ATEG that is specifically designed to work with low temperature TEMs, which enables the use of Pb-free modules and reduces the thermal stress of the device. A prototype is built and tested at different regimes in an engine test bench. A numerical model of the ATEG is developed and validated. The consequences of modifying (1) the exchange area between the heat absorber and the exhaust gases and (2) the effective figure of merit of TEMs on the electrical output power and fuel economy are investigated by means of simulations. Results indicate that the maximum fuel economy (1.3%) is not attained at the point of maximum output power (228 W). In terms of fuel economy, the back pressure at the exhaust penalizes high mass flow regimes. We use a dimensionless parameter to analyze the potential of the ATEG for reducing fuel consumption.
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spelling doaj.art-9ccaa95b9e504780b768ee7c02180f3f2022-12-22T04:21:14ZengMDPI AGEnergies1996-10732018-10-011110272010.3390/en11102720en11102720Power and Fuel Economy of a Radial Automotive Thermoelectric Generator: Experimental and Numerical StudiesMartí Comamala0Toni Pujol1Ivan Ruiz Cózar2Eduard Massaguer3Albert Massaguer4Department of Mechanical Engineering and Industrial Construction, University of Girona, c/Universitat de Girona 4, 17003 Girona, SpainDepartment of Mechanical Engineering and Industrial Construction, University of Girona, c/Universitat de Girona 4, 17003 Girona, SpainDepartment of Mechanical Engineering and Industrial Construction, University of Girona, c/Universitat de Girona 4, 17003 Girona, SpainDepartment of Mechanical Engineering and Industrial Construction, University of Girona, c/Universitat de Girona 4, 17003 Girona, SpainDepartment of Mechanical Engineering and Industrial Construction, University of Girona, c/Universitat de Girona 4, 17003 Girona, SpainRecent developments of high performance thermoelectric (TE) materials have increased the interest of using this technology to directly convert waste heat into electricity. In the automotive sector, many automotive thermoelectric generators (ATEGs) designs use TE modules (TEMs) with high hot side temperatures to cope with high engine load regimes. Here, we develop a new concept of a radial ATEG that is specifically designed to work with low temperature TEMs, which enables the use of Pb-free modules and reduces the thermal stress of the device. A prototype is built and tested at different regimes in an engine test bench. A numerical model of the ATEG is developed and validated. The consequences of modifying (1) the exchange area between the heat absorber and the exhaust gases and (2) the effective figure of merit of TEMs on the electrical output power and fuel economy are investigated by means of simulations. Results indicate that the maximum fuel economy (1.3%) is not attained at the point of maximum output power (228 W). In terms of fuel economy, the back pressure at the exhaust penalizes high mass flow regimes. We use a dimensionless parameter to analyze the potential of the ATEG for reducing fuel consumption.http://www.mdpi.com/1996-1073/11/10/2720thermoelectric generatorATEGwaste heat recoveryfuel economy
spellingShingle Martí Comamala
Toni Pujol
Ivan Ruiz Cózar
Eduard Massaguer
Albert Massaguer
Power and Fuel Economy of a Radial Automotive Thermoelectric Generator: Experimental and Numerical Studies
Energies
thermoelectric generator
ATEG
waste heat recovery
fuel economy
title Power and Fuel Economy of a Radial Automotive Thermoelectric Generator: Experimental and Numerical Studies
title_full Power and Fuel Economy of a Radial Automotive Thermoelectric Generator: Experimental and Numerical Studies
title_fullStr Power and Fuel Economy of a Radial Automotive Thermoelectric Generator: Experimental and Numerical Studies
title_full_unstemmed Power and Fuel Economy of a Radial Automotive Thermoelectric Generator: Experimental and Numerical Studies
title_short Power and Fuel Economy of a Radial Automotive Thermoelectric Generator: Experimental and Numerical Studies
title_sort power and fuel economy of a radial automotive thermoelectric generator experimental and numerical studies
topic thermoelectric generator
ATEG
waste heat recovery
fuel economy
url http://www.mdpi.com/1996-1073/11/10/2720
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AT ivanruizcozar powerandfueleconomyofaradialautomotivethermoelectricgeneratorexperimentalandnumericalstudies
AT eduardmassaguer powerandfueleconomyofaradialautomotivethermoelectricgeneratorexperimentalandnumericalstudies
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