Methodology and Model to Predict HPGR Throughput Based on Piston Press Testing

Sizing High-Pressure Grinding Rolls (HPGR) requires a large quantity of material, making it not attractive and costly to be considered for new mining projects regardless of their energy consumption reduction benefits. Ongoing efforts are being made at the University of British Columbia to predict th...

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Main Authors: Giovanni Pamparana, Bern Klein, Mauricio Guimaraes Bergerman
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/12/11/1377
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author Giovanni Pamparana
Bern Klein
Mauricio Guimaraes Bergerman
author_facet Giovanni Pamparana
Bern Klein
Mauricio Guimaraes Bergerman
author_sort Giovanni Pamparana
collection DOAJ
description Sizing High-Pressure Grinding Rolls (HPGR) requires a large quantity of material, making it not attractive and costly to be considered for new mining projects regardless of their energy consumption reduction benefits. Ongoing efforts are being made at the University of British Columbia to predict the behaviour of the HPGR using a low quantity of material on a piston-and-die press apparatus. Although the energy requirements and size reduction predictive models are already developed, there is still a need to predict the HPGR throughput on a small-scale test. This paper presents a new model to predict the HPGR throughput based on the previously developed model to predict the operational gap by using less than 2 kg of sample. The throughput model was developed using machine learning techniques and calibrated using pilot-scale HPGR tests and piston press tests. The resulting model has an R<sup>2</sup> of 0.91 with an average prediction error of ±4.2%. The developed methodology has the potential to fill the gap of the missing throughput model. Further pilot-scale HPGR testing is required to continue validating the model.
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spelling doaj.art-9d053add848e432395a078393066abdb2023-11-24T05:58:25ZengMDPI AGMinerals2075-163X2022-10-011211137710.3390/min12111377Methodology and Model to Predict HPGR Throughput Based on Piston Press TestingGiovanni Pamparana0Bern Klein1Mauricio Guimaraes Bergerman2Norman B. Keevil Institute of Mining Engineering, University of British Columbia, Vancouver, BC V6T 1Z4, CanadaNorman B. Keevil Institute of Mining Engineering, University of British Columbia, Vancouver, BC V6T 1Z4, CanadaNorman B. Keevil Institute of Mining Engineering, University of British Columbia, Vancouver, BC V6T 1Z4, CanadaSizing High-Pressure Grinding Rolls (HPGR) requires a large quantity of material, making it not attractive and costly to be considered for new mining projects regardless of their energy consumption reduction benefits. Ongoing efforts are being made at the University of British Columbia to predict the behaviour of the HPGR using a low quantity of material on a piston-and-die press apparatus. Although the energy requirements and size reduction predictive models are already developed, there is still a need to predict the HPGR throughput on a small-scale test. This paper presents a new model to predict the HPGR throughput based on the previously developed model to predict the operational gap by using less than 2 kg of sample. The throughput model was developed using machine learning techniques and calibrated using pilot-scale HPGR tests and piston press tests. The resulting model has an R<sup>2</sup> of 0.91 with an average prediction error of ±4.2%. The developed methodology has the potential to fill the gap of the missing throughput model. Further pilot-scale HPGR testing is required to continue validating the model.https://www.mdpi.com/2075-163X/12/11/1377HPGRcomminutionpiston press testthroughputmachine learning
spellingShingle Giovanni Pamparana
Bern Klein
Mauricio Guimaraes Bergerman
Methodology and Model to Predict HPGR Throughput Based on Piston Press Testing
Minerals
HPGR
comminution
piston press test
throughput
machine learning
title Methodology and Model to Predict HPGR Throughput Based on Piston Press Testing
title_full Methodology and Model to Predict HPGR Throughput Based on Piston Press Testing
title_fullStr Methodology and Model to Predict HPGR Throughput Based on Piston Press Testing
title_full_unstemmed Methodology and Model to Predict HPGR Throughput Based on Piston Press Testing
title_short Methodology and Model to Predict HPGR Throughput Based on Piston Press Testing
title_sort methodology and model to predict hpgr throughput based on piston press testing
topic HPGR
comminution
piston press test
throughput
machine learning
url https://www.mdpi.com/2075-163X/12/11/1377
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AT mauricioguimaraesbergerman methodologyandmodeltopredicthpgrthroughputbasedonpistonpresstesting