Using Sodium Polyacrylate to Gel-Spin Lignin/Poly(Vinyl Alcohol) Fiber at High Lignin Content

Lignin is the world’s most naturally abundant aromatic polymer, which makes it a sustainable raw material for engineered polymers and fiber manufacturing. Dry-jet gel-spinning was used to fabricate poly(vinyl alcohol) (PVA) fibers having 30% or more of the lignin biopolymer. To achieve this goal, 0....

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Main Authors: Manik Chandra Biswas, Ericka Ford
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/13/2736
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author Manik Chandra Biswas
Ericka Ford
author_facet Manik Chandra Biswas
Ericka Ford
author_sort Manik Chandra Biswas
collection DOAJ
description Lignin is the world’s most naturally abundant aromatic polymer, which makes it a sustainable raw material for engineered polymers and fiber manufacturing. Dry-jet gel-spinning was used to fabricate poly(vinyl alcohol) (PVA) fibers having 30% or more of the lignin biopolymer. To achieve this goal, 0.45 wt.% of aqueous sodium polyacrylate (SPA, at 0.55 wt.% solids) was added to spinning dopes of PVA dissolved in dimethylsulfoxide (DMSO). SPA served to enable the spinning of fibers having high lignin content (i.e., above 30%) while eliminating the aging of as-spun gel fiber prior to elevated temperature drawing. SPA impedes the migration of acetone soluble lignin from the skin of as-spun gel fibers, because SPA is insoluble in acetone, which is also a nonsolvent coagulant for PVA. PVA fibers having 30% lignin exhibited the highest tenacity of 1.3 cN/dtex (centinewton/decitex) and specific modulus 35.7 cN/dtex. The drawn fiber of 70% lignin to PVA, showed tenacity and specific modulus values of 0.94 cN/dtex and 35.3 cN/dtex, respectively. Fourier Transform Infrared (FTIR) spectroscopy showed evidence of hydrogen bonding between lignin and PVA among the drawn fibers. The modification of PVA/lignin dopes with SPA, therefore, allowed for the fabrication of gel-spun biobased fibers without the previously required step of gel aging.
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spelling doaj.art-9d422caeff214b96b0bffd4dcf22e3ff2023-12-03T14:19:22ZengMDPI AGPolymers2073-43602022-07-011413273610.3390/polym14132736Using Sodium Polyacrylate to Gel-Spin Lignin/Poly(Vinyl Alcohol) Fiber at High Lignin ContentManik Chandra Biswas0Ericka Ford1Department of Textile Engineering, Chemistry and Science, North Carolina State University, 1020 Main Campus Drive, Raleigh, NC 27695, USADepartment of Textile Engineering, Chemistry and Science, The Nonwovens Institute, North Carolina State University, 1020 Main Campus Drive, Raleigh, NC 27695, USALignin is the world’s most naturally abundant aromatic polymer, which makes it a sustainable raw material for engineered polymers and fiber manufacturing. Dry-jet gel-spinning was used to fabricate poly(vinyl alcohol) (PVA) fibers having 30% or more of the lignin biopolymer. To achieve this goal, 0.45 wt.% of aqueous sodium polyacrylate (SPA, at 0.55 wt.% solids) was added to spinning dopes of PVA dissolved in dimethylsulfoxide (DMSO). SPA served to enable the spinning of fibers having high lignin content (i.e., above 30%) while eliminating the aging of as-spun gel fiber prior to elevated temperature drawing. SPA impedes the migration of acetone soluble lignin from the skin of as-spun gel fibers, because SPA is insoluble in acetone, which is also a nonsolvent coagulant for PVA. PVA fibers having 30% lignin exhibited the highest tenacity of 1.3 cN/dtex (centinewton/decitex) and specific modulus 35.7 cN/dtex. The drawn fiber of 70% lignin to PVA, showed tenacity and specific modulus values of 0.94 cN/dtex and 35.3 cN/dtex, respectively. Fourier Transform Infrared (FTIR) spectroscopy showed evidence of hydrogen bonding between lignin and PVA among the drawn fibers. The modification of PVA/lignin dopes with SPA, therefore, allowed for the fabrication of gel-spun biobased fibers without the previously required step of gel aging.https://www.mdpi.com/2073-4360/14/13/2736bio-based precursorlignin/PVA fibergreen/eco-compositesprocess enhancementgel aging eliminationcontinuous process
spellingShingle Manik Chandra Biswas
Ericka Ford
Using Sodium Polyacrylate to Gel-Spin Lignin/Poly(Vinyl Alcohol) Fiber at High Lignin Content
Polymers
bio-based precursor
lignin/PVA fiber
green/eco-composites
process enhancement
gel aging elimination
continuous process
title Using Sodium Polyacrylate to Gel-Spin Lignin/Poly(Vinyl Alcohol) Fiber at High Lignin Content
title_full Using Sodium Polyacrylate to Gel-Spin Lignin/Poly(Vinyl Alcohol) Fiber at High Lignin Content
title_fullStr Using Sodium Polyacrylate to Gel-Spin Lignin/Poly(Vinyl Alcohol) Fiber at High Lignin Content
title_full_unstemmed Using Sodium Polyacrylate to Gel-Spin Lignin/Poly(Vinyl Alcohol) Fiber at High Lignin Content
title_short Using Sodium Polyacrylate to Gel-Spin Lignin/Poly(Vinyl Alcohol) Fiber at High Lignin Content
title_sort using sodium polyacrylate to gel spin lignin poly vinyl alcohol fiber at high lignin content
topic bio-based precursor
lignin/PVA fiber
green/eco-composites
process enhancement
gel aging elimination
continuous process
url https://www.mdpi.com/2073-4360/14/13/2736
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