Material design factors in the additive manufacturing of Carbon Fiber Reinforced Plastic Composites: A state-of-the-art review

Materials design advancements are now paramount to further the course of additive manufacturing (AM) of carbon-fiber-reinforced plastic (CFRP) composites. This is due to the increased prospect of such composites in a wide range of applications, ranging from space to automotive subjected to stringent...

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Main Authors: Olusanmi Adeniran, Weilong Cong, Adedeji Aremu
Format: Article
Language:English
Published: Elsevier 2022-11-01
Series:Advances in Industrial and Manufacturing Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666912922000277
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author Olusanmi Adeniran
Weilong Cong
Adedeji Aremu
author_facet Olusanmi Adeniran
Weilong Cong
Adedeji Aremu
author_sort Olusanmi Adeniran
collection DOAJ
description Materials design advancements are now paramount to further the course of additive manufacturing (AM) of carbon-fiber-reinforced plastic (CFRP) composites. This is due to the increased prospect of such composites in a wide range of applications, ranging from space to automotive subjected to stringent mechanical performance requirements. A synergy of the high strength-to-weight ratio of the CFRP composites coupled with design freedoms inherent in AM techniques offers several interesting opportunities to customize and increase access to mechanical parts. However, several challenges are currently preventing the AM fabrication of the composites from realizing satisfactory mechanical properties compared to some of the traditional methods such as autoclave molding, extrusion molding, compression molding, etc. The challenges can be improved with a better understanding and appropriation of materials design factors that define the controllable material features which could be suitably varied to obtain desired mechanical performances. This paper reviews the literature on the material factors that influence the mechanical performance of parts composed of short-fiber CFRP composites fabricated through the AM technique. Thermoplastic matrix compositions, chain arrangements, and structural morphology effects are discussed in relation to the ease of processing and the final mechanical performance of fabricated composites. Operating environmental effects on mechanical performance were reviewed and also works of literature on the current state of development in the simulation modeling of material factors in the AM fabrication of CFRP composites were discussed.
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spelling doaj.art-9dea04a2853140d1a88efa76b27810492022-12-22T04:07:19ZengElsevierAdvances in Industrial and Manufacturing Engineering2666-91292022-11-015100100Material design factors in the additive manufacturing of Carbon Fiber Reinforced Plastic Composites: A state-of-the-art reviewOlusanmi Adeniran0Weilong Cong1Adedeji Aremu2Department of Industrial, Manufacturing and Systems Engineering, Texas Tech University, Lubbock, TX, 79409, USA; Corresponding author.Department of Industrial, Manufacturing and Systems Engineering, Texas Tech University, Lubbock, TX, 79409, USAInstitute of Advanced Manufacturing and Engineering, Coventry University, UKMaterials design advancements are now paramount to further the course of additive manufacturing (AM) of carbon-fiber-reinforced plastic (CFRP) composites. This is due to the increased prospect of such composites in a wide range of applications, ranging from space to automotive subjected to stringent mechanical performance requirements. A synergy of the high strength-to-weight ratio of the CFRP composites coupled with design freedoms inherent in AM techniques offers several interesting opportunities to customize and increase access to mechanical parts. However, several challenges are currently preventing the AM fabrication of the composites from realizing satisfactory mechanical properties compared to some of the traditional methods such as autoclave molding, extrusion molding, compression molding, etc. The challenges can be improved with a better understanding and appropriation of materials design factors that define the controllable material features which could be suitably varied to obtain desired mechanical performances. This paper reviews the literature on the material factors that influence the mechanical performance of parts composed of short-fiber CFRP composites fabricated through the AM technique. Thermoplastic matrix compositions, chain arrangements, and structural morphology effects are discussed in relation to the ease of processing and the final mechanical performance of fabricated composites. Operating environmental effects on mechanical performance were reviewed and also works of literature on the current state of development in the simulation modeling of material factors in the AM fabrication of CFRP composites were discussed.http://www.sciencedirect.com/science/article/pii/S2666912922000277Material designAdditive manufacturingCarbon-fiber-reinforced plastic compositesMechanical performanceComputational modeling
spellingShingle Olusanmi Adeniran
Weilong Cong
Adedeji Aremu
Material design factors in the additive manufacturing of Carbon Fiber Reinforced Plastic Composites: A state-of-the-art review
Advances in Industrial and Manufacturing Engineering
Material design
Additive manufacturing
Carbon-fiber-reinforced plastic composites
Mechanical performance
Computational modeling
title Material design factors in the additive manufacturing of Carbon Fiber Reinforced Plastic Composites: A state-of-the-art review
title_full Material design factors in the additive manufacturing of Carbon Fiber Reinforced Plastic Composites: A state-of-the-art review
title_fullStr Material design factors in the additive manufacturing of Carbon Fiber Reinforced Plastic Composites: A state-of-the-art review
title_full_unstemmed Material design factors in the additive manufacturing of Carbon Fiber Reinforced Plastic Composites: A state-of-the-art review
title_short Material design factors in the additive manufacturing of Carbon Fiber Reinforced Plastic Composites: A state-of-the-art review
title_sort material design factors in the additive manufacturing of carbon fiber reinforced plastic composites a state of the art review
topic Material design
Additive manufacturing
Carbon-fiber-reinforced plastic composites
Mechanical performance
Computational modeling
url http://www.sciencedirect.com/science/article/pii/S2666912922000277
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AT weilongcong materialdesignfactorsintheadditivemanufacturingofcarbonfiberreinforcedplasticcompositesastateoftheartreview
AT adedejiaremu materialdesignfactorsintheadditivemanufacturingofcarbonfiberreinforcedplasticcompositesastateoftheartreview