FILLING DESIGN AND OPTIMIZATION OF AUTOMOBILE SEAT CROSSBEAM BASED ON ALUMINUM FOAM COMPOSITE STRUCTURE

Automobile seat crossbeams play an important role in ensuring the living space of passengers in a collision accident. The reasonable filling design may effectively improve the safety performance of automobiles. Based on the characteristics of high specific energy and light weight of aluminum foam, t...

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Main Authors: ZHANG YuanRui, WANG GaoFei, ZHANG YongLiang, ZHENG ZhiJun, YE Jian, QU Yuan, YU JiLin
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2022-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.01.019
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author ZHANG YuanRui
WANG GaoFei
ZHANG YongLiang
ZHENG ZhiJun
YE Jian
QU Yuan
YU JiLin
author_facet ZHANG YuanRui
WANG GaoFei
ZHANG YongLiang
ZHENG ZhiJun
YE Jian
QU Yuan
YU JiLin
author_sort ZHANG YuanRui
collection DOAJ
description Automobile seat crossbeams play an important role in ensuring the living space of passengers in a collision accident. The reasonable filling design may effectively improve the safety performance of automobiles. Based on the characteristics of high specific energy and light weight of aluminum foam, three different kinds of composite structure composed of foamed aluminum and thin-walled steel pipe were designed and filled into automobile seat crossbeams. The bending and compressive properties of the filled seat crossbeams under three-point bending and axial compression were studied by finite element simulation, and then the best filling scheme was optimized. The results show that the bending and axial bearing capacity of the filled seat crossbeam are improved by 193.6% and 241.4% respectively compared with the original one, and the effectiveness of filled seat crossbeams to improve the crashworthiness of vehicle is proved by the side impact simulation.
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spelling doaj.art-9df24208e72f484b8537be04ff9b7ea22025-01-15T02:24:50ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692022-01-014414014729910319FILLING DESIGN AND OPTIMIZATION OF AUTOMOBILE SEAT CROSSBEAM BASED ON ALUMINUM FOAM COMPOSITE STRUCTUREZHANG YuanRuiWANG GaoFeiZHANG YongLiangZHENG ZhiJunYE JianQU YuanYU JiLinAutomobile seat crossbeams play an important role in ensuring the living space of passengers in a collision accident. The reasonable filling design may effectively improve the safety performance of automobiles. Based on the characteristics of high specific energy and light weight of aluminum foam, three different kinds of composite structure composed of foamed aluminum and thin-walled steel pipe were designed and filled into automobile seat crossbeams. The bending and compressive properties of the filled seat crossbeams under three-point bending and axial compression were studied by finite element simulation, and then the best filling scheme was optimized. The results show that the bending and axial bearing capacity of the filled seat crossbeam are improved by 193.6% and 241.4% respectively compared with the original one, and the effectiveness of filled seat crossbeams to improve the crashworthiness of vehicle is proved by the side impact simulation.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.01.019Seat crossbeamAluminum foamComposite structureFinite element simulationFilling design
spellingShingle ZHANG YuanRui
WANG GaoFei
ZHANG YongLiang
ZHENG ZhiJun
YE Jian
QU Yuan
YU JiLin
FILLING DESIGN AND OPTIMIZATION OF AUTOMOBILE SEAT CROSSBEAM BASED ON ALUMINUM FOAM COMPOSITE STRUCTURE
Jixie qiangdu
Seat crossbeam
Aluminum foam
Composite structure
Finite element simulation
Filling design
title FILLING DESIGN AND OPTIMIZATION OF AUTOMOBILE SEAT CROSSBEAM BASED ON ALUMINUM FOAM COMPOSITE STRUCTURE
title_full FILLING DESIGN AND OPTIMIZATION OF AUTOMOBILE SEAT CROSSBEAM BASED ON ALUMINUM FOAM COMPOSITE STRUCTURE
title_fullStr FILLING DESIGN AND OPTIMIZATION OF AUTOMOBILE SEAT CROSSBEAM BASED ON ALUMINUM FOAM COMPOSITE STRUCTURE
title_full_unstemmed FILLING DESIGN AND OPTIMIZATION OF AUTOMOBILE SEAT CROSSBEAM BASED ON ALUMINUM FOAM COMPOSITE STRUCTURE
title_short FILLING DESIGN AND OPTIMIZATION OF AUTOMOBILE SEAT CROSSBEAM BASED ON ALUMINUM FOAM COMPOSITE STRUCTURE
title_sort filling design and optimization of automobile seat crossbeam based on aluminum foam composite structure
topic Seat crossbeam
Aluminum foam
Composite structure
Finite element simulation
Filling design
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.01.019
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