Refinement of the Process Capability Index Сalculation

The variability of product performance is the reason for the introduction of special methods to ensure product quality, particularly statistical methods. These include introducing statistical process control (SPC) in production and calculating the process capability index to determine the manufactur...

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Main Authors: Haievskyi O., Kvasnytskyi V., Haievskyi V., Szymura M., Sviridova L.
Format: Article
Language:English
Published: Sumy State University 2023-09-01
Series:Журнал інженерних наук
Subjects:
Online Access:https://jes.sumdu.edu.ua/refinement-of-the-process-capability-index-calculation/
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author Haievskyi O.
Kvasnytskyi V.
Haievskyi V.
Szymura M.
Sviridova L.
author_facet Haievskyi O.
Kvasnytskyi V.
Haievskyi V.
Szymura M.
Sviridova L.
author_sort Haievskyi O.
collection DOAJ
description The variability of product performance is the reason for the introduction of special methods to ensure product quality, particularly statistical methods. These include introducing statistical process control (SPC) in production and calculating the process capability index to determine the manufacturing ability to meet the product’s quality requirements. To a large extent, the ability of a process to meet the requirements was determined by the location of the process or the mathematical expectation of the controlled quality characteristic value. Process setup center variability within the boundaries of the Shewhart control chart of the average values was supposed to be the natural state for a statistically controlled process. However, the calculation of the process capability index did not consider the possibility of a shift in the actual value of the process setup center for a controlled characteristic from its mathematical expectation. It was proposed to adjust the process capability index for the setup center’s possible deviation. It demonstrated the possibility of critical errors in determining the ability of a production process to meet requirements without considering the process setup center. The effectiveness of the proposed solutions was also demonstrated by the example of determining the ability of the welding wire manufacturing process to meet the requirements for metal yield strength of the welded joint of metal bridge span constructions.
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spelling doaj.art-9e286e5a43794967a46344549a9098cc2023-11-02T14:33:52ZengSumy State UniversityЖурнал інженерних наук2312-24982414-93812023-09-01102B8B1510.21272/jes.2023.10(2).b2Refinement of the Process Capability Index СalculationHaievskyi O.0https://orcid.org/0000-0003-0769-5661Kvasnytskyi V.1https://orcid.org/0000-0002-7756-5179Haievskyi V.2https://orcid.org/0000-0001-9195-8879Szymura M.3https://orcid.org/0000-0003-4571-4042Sviridova L.4https://orcid.org/0000-0002-9762-4092Igor Sikorsky Kyiv Polytechnic Institute, 37, Peremohy Ave., 03056 Kyiv, UkraineIgor Sikorsky Kyiv Polytechnic Institute, 37, Peremohy Ave., 03056 Kyiv, UkraineIgor Sikorsky Kyiv Polytechnic Institute, 37, Peremohy Ave., 03056 Kyiv, UkraineSilesian University of Technology, 18A, Konarskiego St., 44-100 Gliwice, PolandIgor Sikorsky Kyiv Polytechnic Institute, 37, Peremohy Ave., 03056 Kyiv, UkraineThe variability of product performance is the reason for the introduction of special methods to ensure product quality, particularly statistical methods. These include introducing statistical process control (SPC) in production and calculating the process capability index to determine the manufacturing ability to meet the product’s quality requirements. To a large extent, the ability of a process to meet the requirements was determined by the location of the process or the mathematical expectation of the controlled quality characteristic value. Process setup center variability within the boundaries of the Shewhart control chart of the average values was supposed to be the natural state for a statistically controlled process. However, the calculation of the process capability index did not consider the possibility of a shift in the actual value of the process setup center for a controlled characteristic from its mathematical expectation. It was proposed to adjust the process capability index for the setup center’s possible deviation. It demonstrated the possibility of critical errors in determining the ability of a production process to meet requirements without considering the process setup center. The effectiveness of the proposed solutions was also demonstrated by the example of determining the ability of the welding wire manufacturing process to meet the requirements for metal yield strength of the welded joint of metal bridge span constructions.https://jes.sumdu.edu.ua/refinement-of-the-process-capability-index-calculation/statistical process controlshewhart control chartcontrol limitspecification limit
spellingShingle Haievskyi O.
Kvasnytskyi V.
Haievskyi V.
Szymura M.
Sviridova L.
Refinement of the Process Capability Index Сalculation
Журнал інженерних наук
statistical process control
shewhart control chart
control limit
specification limit
title Refinement of the Process Capability Index Сalculation
title_full Refinement of the Process Capability Index Сalculation
title_fullStr Refinement of the Process Capability Index Сalculation
title_full_unstemmed Refinement of the Process Capability Index Сalculation
title_short Refinement of the Process Capability Index Сalculation
title_sort refinement of the process capability index сalculation
topic statistical process control
shewhart control chart
control limit
specification limit
url https://jes.sumdu.edu.ua/refinement-of-the-process-capability-index-calculation/
work_keys_str_mv AT haievskyio refinementoftheprocesscapabilityindexsalculation
AT kvasnytskyiv refinementoftheprocesscapabilityindexsalculation
AT haievskyiv refinementoftheprocesscapabilityindexsalculation
AT szymuram refinementoftheprocesscapabilityindexsalculation
AT sviridoval refinementoftheprocesscapabilityindexsalculation