Synthesis Chemistry and Properties of Ni Catalysts Fabricated on SiC@Al<sub>2</sub>O<sub>3</sub> Core-Shell Microstructure for Methane Steam Reforming

Heat and mass transport properties of heterogeneous catalysts have significant effects on their overall performance in many industrial chemical reaction processes. In this work, a new catalyst micro-architecture consisting of a highly thermally conductive SiC core with a high-surface-area metal-oxid...

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Main Authors: Hyunju Lee, Doohwan Lee
Format: Article
Language:English
Published: MDPI AG 2020-04-01
Series:Catalysts
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Online Access:https://www.mdpi.com/2073-4344/10/4/391
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author Hyunju Lee
Doohwan Lee
author_facet Hyunju Lee
Doohwan Lee
author_sort Hyunju Lee
collection DOAJ
description Heat and mass transport properties of heterogeneous catalysts have significant effects on their overall performance in many industrial chemical reaction processes. In this work, a new catalyst micro-architecture consisting of a highly thermally conductive SiC core with a high-surface-area metal-oxide shell is prepared through a charge-interaction-induced heterogeneous hydrothermal construction of SiC@NiAl-LDH core-shell microstructures. Calcination and reduction of the SiC@NiAl-LDH core-shell results in the formation of Ni nanoparticles (NPs) dispersed on SiC@Al<sub>2</sub>O<sub>3</sub>, referred to as Ni/SiC@Al<sub>2</sub>O<sub>3</sub> core-shell catalyst. The Ni/SiC@Al<sub>2</sub>O<sub>3</sub> exhibit petal-like shell morphology consisting of a number of Al<sub>2</sub>O<sub>3</sub> platelets with their planes oriented perpendicular to the surface, which is beneficial for improved mass transfer. For an extended period of methane-stream-reforming reaction, the Ni/SiC@Al<sub>2</sub>O<sub>3</sub> core-shell structure remained stable without any significant degradation at the core/shell interface. However, the catalyst suffered from coking and sintering likely associated with the relatively large Ni particle sizes and the low Al<sub>2</sub>O<sub>3</sub> content. The synthesis procedure and chemistry for construction of supported Ni catalyst on the core-shell microstructure of the highly thermal conductive SiC core, and the morphology-controlled metal-oxide shell, could provide new opportunities for various catalytic reaction processes that require high heat flux and enhanced mass transport.
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spelling doaj.art-9e2df580b1df408593396384dfc9086b2023-11-19T20:29:37ZengMDPI AGCatalysts2073-43442020-04-0110439110.3390/catal10040391Synthesis Chemistry and Properties of Ni Catalysts Fabricated on SiC@Al<sub>2</sub>O<sub>3</sub> Core-Shell Microstructure for Methane Steam ReformingHyunju Lee0Doohwan Lee1Catalysis and Nanomaterials Lab., Department of Chemical Engineering, University of Seoul, Siripdae-gil 13, Jeonnong-dong, Seoul 02504, KoreaCatalysis and Nanomaterials Lab., Department of Chemical Engineering, University of Seoul, Siripdae-gil 13, Jeonnong-dong, Seoul 02504, KoreaHeat and mass transport properties of heterogeneous catalysts have significant effects on their overall performance in many industrial chemical reaction processes. In this work, a new catalyst micro-architecture consisting of a highly thermally conductive SiC core with a high-surface-area metal-oxide shell is prepared through a charge-interaction-induced heterogeneous hydrothermal construction of SiC@NiAl-LDH core-shell microstructures. Calcination and reduction of the SiC@NiAl-LDH core-shell results in the formation of Ni nanoparticles (NPs) dispersed on SiC@Al<sub>2</sub>O<sub>3</sub>, referred to as Ni/SiC@Al<sub>2</sub>O<sub>3</sub> core-shell catalyst. The Ni/SiC@Al<sub>2</sub>O<sub>3</sub> exhibit petal-like shell morphology consisting of a number of Al<sub>2</sub>O<sub>3</sub> platelets with their planes oriented perpendicular to the surface, which is beneficial for improved mass transfer. For an extended period of methane-stream-reforming reaction, the Ni/SiC@Al<sub>2</sub>O<sub>3</sub> core-shell structure remained stable without any significant degradation at the core/shell interface. However, the catalyst suffered from coking and sintering likely associated with the relatively large Ni particle sizes and the low Al<sub>2</sub>O<sub>3</sub> content. The synthesis procedure and chemistry for construction of supported Ni catalyst on the core-shell microstructure of the highly thermal conductive SiC core, and the morphology-controlled metal-oxide shell, could provide new opportunities for various catalytic reaction processes that require high heat flux and enhanced mass transport.https://www.mdpi.com/2073-4344/10/4/391methane steam reformingNi catalystssilicon carbidelayered double hydroxidescore-shell catalysts
spellingShingle Hyunju Lee
Doohwan Lee
Synthesis Chemistry and Properties of Ni Catalysts Fabricated on SiC@Al<sub>2</sub>O<sub>3</sub> Core-Shell Microstructure for Methane Steam Reforming
Catalysts
methane steam reforming
Ni catalysts
silicon carbide
layered double hydroxides
core-shell catalysts
title Synthesis Chemistry and Properties of Ni Catalysts Fabricated on SiC@Al<sub>2</sub>O<sub>3</sub> Core-Shell Microstructure for Methane Steam Reforming
title_full Synthesis Chemistry and Properties of Ni Catalysts Fabricated on SiC@Al<sub>2</sub>O<sub>3</sub> Core-Shell Microstructure for Methane Steam Reforming
title_fullStr Synthesis Chemistry and Properties of Ni Catalysts Fabricated on SiC@Al<sub>2</sub>O<sub>3</sub> Core-Shell Microstructure for Methane Steam Reforming
title_full_unstemmed Synthesis Chemistry and Properties of Ni Catalysts Fabricated on SiC@Al<sub>2</sub>O<sub>3</sub> Core-Shell Microstructure for Methane Steam Reforming
title_short Synthesis Chemistry and Properties of Ni Catalysts Fabricated on SiC@Al<sub>2</sub>O<sub>3</sub> Core-Shell Microstructure for Methane Steam Reforming
title_sort synthesis chemistry and properties of ni catalysts fabricated on sic al sub 2 sub o sub 3 sub core shell microstructure for methane steam reforming
topic methane steam reforming
Ni catalysts
silicon carbide
layered double hydroxides
core-shell catalysts
url https://www.mdpi.com/2073-4344/10/4/391
work_keys_str_mv AT hyunjulee synthesischemistryandpropertiesofnicatalystsfabricatedonsicalsub2subosub3subcoreshellmicrostructureformethanesteamreforming
AT doohwanlee synthesischemistryandpropertiesofnicatalystsfabricatedonsicalsub2subosub3subcoreshellmicrostructureformethanesteamreforming