Paperboard Forming - Specifics Compared to Sheet Metal Forming

Growing demand for sustainable products has led to increased interest in the use of paperboard as a structural material. Paperboard products are almost exclusively manufactured by embossing, pulp molding, and bending processes. Other well-known forming methods, such as deep or stretch drawing, are o...

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Main Authors: Peter Groche, Dominik Huttel
Format: Article
Language:English
Published: North Carolina State University 2016-01-01
Series:BioResources
Subjects:
Online Access:http://ojs.cnr.ncsu.edu/index.php/BioRes/article/view/BioRes_11_1_1855_Groche_Paperboard_Specifics_Sheet_Metal
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author Peter Groche
Dominik Huttel
author_facet Peter Groche
Dominik Huttel
author_sort Peter Groche
collection DOAJ
description Growing demand for sustainable products has led to increased interest in the use of paperboard as a structural material. Paperboard products are almost exclusively manufactured by embossing, pulp molding, and bending processes. Other well-known forming methods, such as deep or stretch drawing, are only rarely applied to paperboard. This is primarily ascribed to the lack of knowledge concerning the process design and limits when paperboard is employed. In the present work, the applicability of well-established design strategies and characterization methods for metals to paperboard is investigated. Therefore, forming limit diagrams for paperboard are determined in a first step. Additionally, significant material parameters are identified in order to describe the material influence upon the forming limit. Furthermore, the influence of a hydrostatic counter pressure onto the forming limit is investigated. To predict the forming behaviour of a complex formed paperboard demonstration part, a numerical model of a hydroforming process is set up, executed, and validated.
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spelling doaj.art-9e60320e4c9b4706b8ab590c71c4f83a2022-12-22T02:13:47ZengNorth Carolina State UniversityBioResources1930-21261930-21262016-01-011111855186710.15376/biores.11.1.1855-1867Paperboard Forming - Specifics Compared to Sheet Metal FormingPeter Groche0Dominik Huttel1Technische Universität Darmstadt - Institute for Production Engineering and Forming Machines; GermanyTechnische Universität Darmstadt - Institute for Production Engineering and Forming Machines; GermanyGrowing demand for sustainable products has led to increased interest in the use of paperboard as a structural material. Paperboard products are almost exclusively manufactured by embossing, pulp molding, and bending processes. Other well-known forming methods, such as deep or stretch drawing, are only rarely applied to paperboard. This is primarily ascribed to the lack of knowledge concerning the process design and limits when paperboard is employed. In the present work, the applicability of well-established design strategies and characterization methods for metals to paperboard is investigated. Therefore, forming limit diagrams for paperboard are determined in a first step. Additionally, significant material parameters are identified in order to describe the material influence upon the forming limit. Furthermore, the influence of a hydrostatic counter pressure onto the forming limit is investigated. To predict the forming behaviour of a complex formed paperboard demonstration part, a numerical model of a hydroforming process is set up, executed, and validated.http://ojs.cnr.ncsu.edu/index.php/BioRes/article/view/BioRes_11_1_1855_Groche_Paperboard_Specifics_Sheet_MetalHydroformingModellingPaperboard
spellingShingle Peter Groche
Dominik Huttel
Paperboard Forming - Specifics Compared to Sheet Metal Forming
BioResources
Hydroforming
Modelling
Paperboard
title Paperboard Forming - Specifics Compared to Sheet Metal Forming
title_full Paperboard Forming - Specifics Compared to Sheet Metal Forming
title_fullStr Paperboard Forming - Specifics Compared to Sheet Metal Forming
title_full_unstemmed Paperboard Forming - Specifics Compared to Sheet Metal Forming
title_short Paperboard Forming - Specifics Compared to Sheet Metal Forming
title_sort paperboard forming specifics compared to sheet metal forming
topic Hydroforming
Modelling
Paperboard
url http://ojs.cnr.ncsu.edu/index.php/BioRes/article/view/BioRes_11_1_1855_Groche_Paperboard_Specifics_Sheet_Metal
work_keys_str_mv AT petergroche paperboardformingspecificscomparedtosheetmetalforming
AT dominikhuttel paperboardformingspecificscomparedtosheetmetalforming