Energy saving potential analysis applying factory scale energy audit – A case study of food production

An energy audit (EA) is a crucial step in boosting factory energy efficiency and obtaining certification for cleaner manufacturing. The results of a preliminary energy audit carried out at a sizable industrial facility in Jordan that creates some of the most well-known foods in the Middle East are p...

Full description

Bibliographic Details
Main Authors: Derar Al Momani, Yousef Al Turk, Mohammed I. Abuashour, Haris M. Khalid, S.M. Muyeen, Tha’er O. Sweidan, Zafar Said, M. Hasanuzzaman
Format: Article
Language:English
Published: Elsevier 2023-03-01
Series:Heliyon
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2405844023014238
_version_ 1797851865284608000
author Derar Al Momani
Yousef Al Turk
Mohammed I. Abuashour
Haris M. Khalid
S.M. Muyeen
Tha’er O. Sweidan
Zafar Said
M. Hasanuzzaman
author_facet Derar Al Momani
Yousef Al Turk
Mohammed I. Abuashour
Haris M. Khalid
S.M. Muyeen
Tha’er O. Sweidan
Zafar Said
M. Hasanuzzaman
author_sort Derar Al Momani
collection DOAJ
description An energy audit (EA) is a crucial step in boosting factory energy efficiency and obtaining certification for cleaner manufacturing. The results of a preliminary energy audit carried out at a sizable industrial facility in Jordan that creates some of the most well-known foods in the Middle East are presented in this study. The monthly demand of the factory for diesel ranged from 75,251.545 to 166,666.67 L. The factory energy model which is used to examine the impact of various energy-saving practices on the factory’s primary energy consumption, was developed with the help of the energy audit. It has been established that optimizing the factory’s energy use and the boiler systems' performance with regards to diesel consumption can withstand an expected monthly financial savings of 14205.85 Jordanian Dinar (JD). This has allowed a reduction in energy use of up to 18%. The CO2 harmful emissions were also decreased. Additionally, it is estimated that switching from the proposed motors to energy-efficient motors will cost less overall over time, saving around 3472.314 JD/month or 0.33576/year on average. Moreover, it was discovered that a total of 772.82021 Ton CO2/year emissions may be avoided each year.
first_indexed 2024-04-09T19:23:37Z
format Article
id doaj.art-9e7299b48d1f40f9bcefdf7a16eac3ca
institution Directory Open Access Journal
issn 2405-8440
language English
last_indexed 2024-04-09T19:23:37Z
publishDate 2023-03-01
publisher Elsevier
record_format Article
series Heliyon
spelling doaj.art-9e7299b48d1f40f9bcefdf7a16eac3ca2023-04-05T08:21:23ZengElsevierHeliyon2405-84402023-03-0193e14216Energy saving potential analysis applying factory scale energy audit – A case study of food productionDerar Al Momani0Yousef Al Turk1Mohammed I. Abuashour2Haris M. Khalid3S.M. Muyeen4Tha’er O. Sweidan5Zafar Said6M. Hasanuzzaman7Department of Allied Engineering Sciences, Faculty of Engineering, The Hashemite University, Zarqa, JordanAlternative Energy Technology Department, Al-Zaytoonah University of Jordan, Queen Alia Airport St 594, Amman, JordanRenewable Energy Centre, The Hashemite University, Zarqa, 13115, JordanDepartment of Electrical and Electronics Engineering, Higher Colleges of Technology, Sharjah, 7947, United Arab Emirates; Department of Electrical and Electronic Engineering Science, University of Johannesburg, Aukland Park 2006, South Africa; Department of Electrical Engineering, University of Santiago, Avenida Libertador 3363, Santiago, RM, ChileDepartment of Electrical Engineering, Qatar University, Doha, 2713, Qatar; Corresponding author.Department of Electrical and Electronics Engineering, Higher Colleges of Technology, Sharjah, 7947, United Arab EmiratesSustainable and Renewable Energy Engineering Department, College of Engineering, University of Sharjah, PO Box 27272, Sharjah, United Arab Emirates; U.S.-Pakistan Center for Advanced Studies in Energy (USPCAS-E), National University of Sciences and Technology (NUST), Islamabad, Pakistan; Department of Industrial and Mechanical Engineering, Lebanese American University (LAU), Byblos, LebanonHigher Institution Center of Excellence (HICoE), UM Power Energy Dedicated Advanced Center (UMPEDAC), University of Malaya, Jalan Pantai Baharu, 59990, Kuala Lumpur, MalaysiaAn energy audit (EA) is a crucial step in boosting factory energy efficiency and obtaining certification for cleaner manufacturing. The results of a preliminary energy audit carried out at a sizable industrial facility in Jordan that creates some of the most well-known foods in the Middle East are presented in this study. The monthly demand of the factory for diesel ranged from 75,251.545 to 166,666.67 L. The factory energy model which is used to examine the impact of various energy-saving practices on the factory’s primary energy consumption, was developed with the help of the energy audit. It has been established that optimizing the factory’s energy use and the boiler systems' performance with regards to diesel consumption can withstand an expected monthly financial savings of 14205.85 Jordanian Dinar (JD). This has allowed a reduction in energy use of up to 18%. The CO2 harmful emissions were also decreased. Additionally, it is estimated that switching from the proposed motors to energy-efficient motors will cost less overall over time, saving around 3472.314 JD/month or 0.33576/year on average. Moreover, it was discovered that a total of 772.82021 Ton CO2/year emissions may be avoided each year.http://www.sciencedirect.com/science/article/pii/S2405844023014238energy AuditEnergy-efficiencyBoiler efficiencyEnergy savingEnergy-efficient electric motors
spellingShingle Derar Al Momani
Yousef Al Turk
Mohammed I. Abuashour
Haris M. Khalid
S.M. Muyeen
Tha’er O. Sweidan
Zafar Said
M. Hasanuzzaman
Energy saving potential analysis applying factory scale energy audit – A case study of food production
Heliyon
energy Audit
Energy-efficiency
Boiler efficiency
Energy saving
Energy-efficient electric motors
title Energy saving potential analysis applying factory scale energy audit – A case study of food production
title_full Energy saving potential analysis applying factory scale energy audit – A case study of food production
title_fullStr Energy saving potential analysis applying factory scale energy audit – A case study of food production
title_full_unstemmed Energy saving potential analysis applying factory scale energy audit – A case study of food production
title_short Energy saving potential analysis applying factory scale energy audit – A case study of food production
title_sort energy saving potential analysis applying factory scale energy audit a case study of food production
topic energy Audit
Energy-efficiency
Boiler efficiency
Energy saving
Energy-efficient electric motors
url http://www.sciencedirect.com/science/article/pii/S2405844023014238
work_keys_str_mv AT deraralmomani energysavingpotentialanalysisapplyingfactoryscaleenergyauditacasestudyoffoodproduction
AT yousefalturk energysavingpotentialanalysisapplyingfactoryscaleenergyauditacasestudyoffoodproduction
AT mohammediabuashour energysavingpotentialanalysisapplyingfactoryscaleenergyauditacasestudyoffoodproduction
AT harismkhalid energysavingpotentialanalysisapplyingfactoryscaleenergyauditacasestudyoffoodproduction
AT smmuyeen energysavingpotentialanalysisapplyingfactoryscaleenergyauditacasestudyoffoodproduction
AT thaerosweidan energysavingpotentialanalysisapplyingfactoryscaleenergyauditacasestudyoffoodproduction
AT zafarsaid energysavingpotentialanalysisapplyingfactoryscaleenergyauditacasestudyoffoodproduction
AT mhasanuzzaman energysavingpotentialanalysisapplyingfactoryscaleenergyauditacasestudyoffoodproduction