Modeling on the Effect of Coal Loads on Kinetic Energy of Balls for Ball Mills

This paper presents a solution for the detection and control of coal loads that is more accurate and convenient than those currently used. To date, no research has addressed the use of a grinding medium as the controlled parameter. To improve the accuracy of the coal load detection based on the kine...

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Main Authors: Yan Bai, Fang He
Format: Article
Language:English
Published: MDPI AG 2015-07-01
Series:Energies
Subjects:
Online Access:http://www.mdpi.com/1996-1073/8/7/6859
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author Yan Bai
Fang He
author_facet Yan Bai
Fang He
author_sort Yan Bai
collection DOAJ
description This paper presents a solution for the detection and control of coal loads that is more accurate and convenient than those currently used. To date, no research has addressed the use of a grinding medium as the controlled parameter. To improve the accuracy of the coal load detection based on the kinetic energy of balls in a tubular ball mill, a Discrete Element Method (DEM) model for ball kinematics based on coal loads is proposed. The operating process for a ball mill and the ball motion, as influenced by the coal quality and the coal load, was analyzed carefully. The relationship between the operating efficiency of a coal pulverizing system, coal loads, and the balls’ kinetic energy was obtained. Origin and Matlab were utilized to draw the variation of parameters with increasing coal loads in the projectile and cascading motion states. The parameters include the balls’ real-time kinetic energy, the friction energy consumption, and the mill’s total work. Meanwhile, a method of balanced adjacent degree and a physical experiment were proposed to verify the considerable effect of the balls’ kinetic energy on coal loads. The model and experiment results indicate that a coal load control method based on the balls’ kinetic energy is therefore feasible for the optimized operation of a coal pulverizing system.
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spelling doaj.art-9e840efd41804655886cba9a20bfacba2022-12-22T03:59:13ZengMDPI AGEnergies1996-10732015-07-01876859688010.3390/en8076859en8076859Modeling on the Effect of Coal Loads on Kinetic Energy of Balls for Ball MillsYan Bai0Fang He1School of Control and Computer Engineering, North China Electric Power University, Beijing 102206, ChinaSchool of Control and Computer Engineering, North China Electric Power University, Beijing 102206, ChinaThis paper presents a solution for the detection and control of coal loads that is more accurate and convenient than those currently used. To date, no research has addressed the use of a grinding medium as the controlled parameter. To improve the accuracy of the coal load detection based on the kinetic energy of balls in a tubular ball mill, a Discrete Element Method (DEM) model for ball kinematics based on coal loads is proposed. The operating process for a ball mill and the ball motion, as influenced by the coal quality and the coal load, was analyzed carefully. The relationship between the operating efficiency of a coal pulverizing system, coal loads, and the balls’ kinetic energy was obtained. Origin and Matlab were utilized to draw the variation of parameters with increasing coal loads in the projectile and cascading motion states. The parameters include the balls’ real-time kinetic energy, the friction energy consumption, and the mill’s total work. Meanwhile, a method of balanced adjacent degree and a physical experiment were proposed to verify the considerable effect of the balls’ kinetic energy on coal loads. The model and experiment results indicate that a coal load control method based on the balls’ kinetic energy is therefore feasible for the optimized operation of a coal pulverizing system.http://www.mdpi.com/1996-1073/8/7/6859coal loadballs’ kinetic energyDiscrete Element Method (DEM)law of motioncontrol method
spellingShingle Yan Bai
Fang He
Modeling on the Effect of Coal Loads on Kinetic Energy of Balls for Ball Mills
Energies
coal load
balls’ kinetic energy
Discrete Element Method (DEM)
law of motion
control method
title Modeling on the Effect of Coal Loads on Kinetic Energy of Balls for Ball Mills
title_full Modeling on the Effect of Coal Loads on Kinetic Energy of Balls for Ball Mills
title_fullStr Modeling on the Effect of Coal Loads on Kinetic Energy of Balls for Ball Mills
title_full_unstemmed Modeling on the Effect of Coal Loads on Kinetic Energy of Balls for Ball Mills
title_short Modeling on the Effect of Coal Loads on Kinetic Energy of Balls for Ball Mills
title_sort modeling on the effect of coal loads on kinetic energy of balls for ball mills
topic coal load
balls’ kinetic energy
Discrete Element Method (DEM)
law of motion
control method
url http://www.mdpi.com/1996-1073/8/7/6859
work_keys_str_mv AT yanbai modelingontheeffectofcoalloadsonkineticenergyofballsforballmills
AT fanghe modelingontheeffectofcoalloadsonkineticenergyofballsforballmills