An Ensemble Learning Solution for Predictive Maintenance of Wind Turbines Main Bearing

A novel and innovative solution addressing wind turbines’ main bearing failure predictions using SCADA data is presented. This methodology enables to cut setup times and has more flexible requirements when compared to the current predictive algorithms. The proposed solution is entirely unsupervised...

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Main Authors: Mattia Beretta, Anatole Julian, Jose Sepulveda, Jordi Cusidó, Olga Porro
Format: Article
Language:English
Published: MDPI AG 2021-02-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/21/4/1512
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author Mattia Beretta
Anatole Julian
Jose Sepulveda
Jordi Cusidó
Olga Porro
author_facet Mattia Beretta
Anatole Julian
Jose Sepulveda
Jordi Cusidó
Olga Porro
author_sort Mattia Beretta
collection DOAJ
description A novel and innovative solution addressing wind turbines’ main bearing failure predictions using SCADA data is presented. This methodology enables to cut setup times and has more flexible requirements when compared to the current predictive algorithms. The proposed solution is entirely unsupervised as it does not require the labeling of data through work orders logs. Results of interpretable algorithms, which are tailored to capture specific aspects of main bearing failures, are merged into a combined health status indicator making use of Ensemble Learning principles. Based on multiple specialized indicators, the interpretability of the results is greater compared to black-box solutions that try to address the problem with a single complex algorithm. The proposed methodology has been tested on a dataset covering more than two year of operations from two onshore wind farms, counting a total of 84 turbines. All four main bearing failures are anticipated at least one month of time in advance. Combining individual indicators into a composed one proved effective with regard to all the tracked metrics. Accuracy of 95.1%, precision of 24.5% and F1 score of 38.5% are obtained averaging the values across the two windfarms. The encouraging results, the unsupervised nature and the flexibility and scalability of the proposed solution are appealing, making it particularly attractive for any online monitoring system used on single wind farms as well as entire wind turbine fleets.
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spelling doaj.art-9e8412ce6cbd489b8d864331354a65fb2023-12-11T17:58:44ZengMDPI AGSensors1424-82202021-02-01214151210.3390/s21041512An Ensemble Learning Solution for Predictive Maintenance of Wind Turbines Main BearingMattia Beretta0Anatole Julian1Jose Sepulveda2Jordi Cusidó3Olga Porro4Unitat Transversal de Gestió de l’Àmbit de Camins UTGAC, Universitat Politécnica de Catalunya, 08034 Barcelona, SpainSMARTIVE S.L., 08204 Sabadell, SpainSMARTIVE S.L., 08204 Sabadell, SpainSMARTIVE S.L., 08204 Sabadell, SpainSMARTIVE S.L., 08204 Sabadell, SpainA novel and innovative solution addressing wind turbines’ main bearing failure predictions using SCADA data is presented. This methodology enables to cut setup times and has more flexible requirements when compared to the current predictive algorithms. The proposed solution is entirely unsupervised as it does not require the labeling of data through work orders logs. Results of interpretable algorithms, which are tailored to capture specific aspects of main bearing failures, are merged into a combined health status indicator making use of Ensemble Learning principles. Based on multiple specialized indicators, the interpretability of the results is greater compared to black-box solutions that try to address the problem with a single complex algorithm. The proposed methodology has been tested on a dataset covering more than two year of operations from two onshore wind farms, counting a total of 84 turbines. All four main bearing failures are anticipated at least one month of time in advance. Combining individual indicators into a composed one proved effective with regard to all the tracked metrics. Accuracy of 95.1%, precision of 24.5% and F1 score of 38.5% are obtained averaging the values across the two windfarms. The encouraging results, the unsupervised nature and the flexibility and scalability of the proposed solution are appealing, making it particularly attractive for any online monitoring system used on single wind farms as well as entire wind turbine fleets.https://www.mdpi.com/1424-8220/21/4/1512main bearingwind turbinefailurespredictive maintenanceensemble learningunsupervised
spellingShingle Mattia Beretta
Anatole Julian
Jose Sepulveda
Jordi Cusidó
Olga Porro
An Ensemble Learning Solution for Predictive Maintenance of Wind Turbines Main Bearing
Sensors
main bearing
wind turbine
failures
predictive maintenance
ensemble learning
unsupervised
title An Ensemble Learning Solution for Predictive Maintenance of Wind Turbines Main Bearing
title_full An Ensemble Learning Solution for Predictive Maintenance of Wind Turbines Main Bearing
title_fullStr An Ensemble Learning Solution for Predictive Maintenance of Wind Turbines Main Bearing
title_full_unstemmed An Ensemble Learning Solution for Predictive Maintenance of Wind Turbines Main Bearing
title_short An Ensemble Learning Solution for Predictive Maintenance of Wind Turbines Main Bearing
title_sort ensemble learning solution for predictive maintenance of wind turbines main bearing
topic main bearing
wind turbine
failures
predictive maintenance
ensemble learning
unsupervised
url https://www.mdpi.com/1424-8220/21/4/1512
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