Evaluation of magnetic flux leakage signals on fatigue crack growth of mild steel

In engineering applications, analysis of crack growth life is useful in situations where an unexpected crack has been found in a component of a machine, vehicle, or structure. The objective of this research is to investigate the correlation curve of magnetic flux leakage, Hp(y) signals by evaluating...

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Main Authors: M.I.M Ahmad, A. Arifin, S. Abdullah
Format: Article
Language:English
Published: Universiti Malaysia Pahang Publishing 2015-12-01
Series:Journal of Mechanical Engineering and Sciences
Subjects:
Online Access:http://jmes.ump.edu.my/images/Volume_9/18_Ahmad%20et%20al.pdf
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author M.I.M Ahmad
A. Arifin
S. Abdullah
author_facet M.I.M Ahmad
A. Arifin
S. Abdullah
author_sort M.I.M Ahmad
collection DOAJ
description In engineering applications, analysis of crack growth life is useful in situations where an unexpected crack has been found in a component of a machine, vehicle, or structure. The objective of this research is to investigate the correlation curve of magnetic flux leakage, Hp(y) signals by evaluating their critical value point with respect to step size. Moreover, the relation of fatigue crack growth rate, da/dN toward the stress intensity range, ΔK and Hp(y) in metal components is also discussed in this paper. The tension-tension fatigue test was conducted with the metal magnetic memory scanning device and crack opening displacement (COD) gauges in 10 Hz (testing frequency) by applying a load for 3.0-5.0 kN respectively. As a result, the correlation curve of Hp(y) was built with the R-Squared values in the range of 0.99 and one mathematical model has been developed for estimation analysis. The sigmoidal shape curve was plotted on the graph of da/dN versus ΔK and also with Hp(y). Thus, for validation, the linear relation is represented between ΔK and Hp(y) that present a good approach for magnetic parameter to be developed in the fatigue crack growth analysis. Therefore, the magnetic method has greater capability to analyze the fatigue crack propagation life in a real application.
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spelling doaj.art-9ee9115d36cf46fb97d284e95f94541a2023-09-02T15:35:06ZengUniversiti Malaysia Pahang PublishingJournal of Mechanical Engineering and Sciences2289-46592231-83802015-12-0191727173310.15282/jmes.9.2015.18.0166Evaluation of magnetic flux leakage signals on fatigue crack growth of mild steelM.I.M Ahmad0A. Arifin1 S. Abdullah 2Department of Mechanical and Materials Engineering, University Kebangsaan Malaysia, 43600 UKM Bangi, Selangor, MalaysiaDepartment of Mechanical and Materials Engineering, University Kebangsaan Malaysia, 43600 UKM Bangi, Selangor, MalaysiaDepartment of Mechanical and Materials Engineering, University Kebangsaan Malaysia, 43600 UKM Bangi, Selangor, MalaysiaIn engineering applications, analysis of crack growth life is useful in situations where an unexpected crack has been found in a component of a machine, vehicle, or structure. The objective of this research is to investigate the correlation curve of magnetic flux leakage, Hp(y) signals by evaluating their critical value point with respect to step size. Moreover, the relation of fatigue crack growth rate, da/dN toward the stress intensity range, ΔK and Hp(y) in metal components is also discussed in this paper. The tension-tension fatigue test was conducted with the metal magnetic memory scanning device and crack opening displacement (COD) gauges in 10 Hz (testing frequency) by applying a load for 3.0-5.0 kN respectively. As a result, the correlation curve of Hp(y) was built with the R-Squared values in the range of 0.99 and one mathematical model has been developed for estimation analysis. The sigmoidal shape curve was plotted on the graph of da/dN versus ΔK and also with Hp(y). Thus, for validation, the linear relation is represented between ΔK and Hp(y) that present a good approach for magnetic parameter to be developed in the fatigue crack growth analysis. Therefore, the magnetic method has greater capability to analyze the fatigue crack propagation life in a real application.http://jmes.ump.edu.my/images/Volume_9/18_Ahmad%20et%20al.pdfFatigue testcrack growth lifemagnetic signalsstress intensity range
spellingShingle M.I.M Ahmad
A. Arifin
S. Abdullah
Evaluation of magnetic flux leakage signals on fatigue crack growth of mild steel
Journal of Mechanical Engineering and Sciences
Fatigue test
crack growth life
magnetic signals
stress intensity range
title Evaluation of magnetic flux leakage signals on fatigue crack growth of mild steel
title_full Evaluation of magnetic flux leakage signals on fatigue crack growth of mild steel
title_fullStr Evaluation of magnetic flux leakage signals on fatigue crack growth of mild steel
title_full_unstemmed Evaluation of magnetic flux leakage signals on fatigue crack growth of mild steel
title_short Evaluation of magnetic flux leakage signals on fatigue crack growth of mild steel
title_sort evaluation of magnetic flux leakage signals on fatigue crack growth of mild steel
topic Fatigue test
crack growth life
magnetic signals
stress intensity range
url http://jmes.ump.edu.my/images/Volume_9/18_Ahmad%20et%20al.pdf
work_keys_str_mv AT mimahmad evaluationofmagneticfluxleakagesignalsonfatiguecrackgrowthofmildsteel
AT aarifin evaluationofmagneticfluxleakagesignalsonfatiguecrackgrowthofmildsteel
AT sabdullah evaluationofmagneticfluxleakagesignalsonfatiguecrackgrowthofmildsteel