Multi-Objective Optimization of Plastics Thermoforming

The practical application of a multi-objective optimization strategy based on evolutionary algorithms was proposed to optimize the plastics thermoforming process. For that purpose, in this work, differently from the other works proposed in the literature, the shaping step was considered individually...

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Main Authors: António Gaspar-Cunha, Paulo Costa, Wagner de Campos Galuppo, João Miguel Nóbrega, Fernando Duarte, Lino Costa
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Mathematics
Subjects:
Online Access:https://www.mdpi.com/2227-7390/9/15/1760
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author António Gaspar-Cunha
Paulo Costa
Wagner de Campos Galuppo
João Miguel Nóbrega
Fernando Duarte
Lino Costa
author_facet António Gaspar-Cunha
Paulo Costa
Wagner de Campos Galuppo
João Miguel Nóbrega
Fernando Duarte
Lino Costa
author_sort António Gaspar-Cunha
collection DOAJ
description The practical application of a multi-objective optimization strategy based on evolutionary algorithms was proposed to optimize the plastics thermoforming process. For that purpose, in this work, differently from the other works proposed in the literature, the shaping step was considered individually with the aim of optimizing the thickness distribution of the final part originated from sheets characterized by different thickness profiles, such as constant thickness, spline thickness variation in one direction and concentric thickness variation in two directions, while maintaining the temperature constant. As far we know, this is the first work where such a type of approach is proposed. A multi-objective optimization strategy based on Evolutionary Algorithms was applied to the determination of the final part thickness distribution with the aim of demonstrating the validity of the methodology proposed. The results obtained considering three different theoretical initial sheet shapes indicate clearly that the methodology proposed is valid, as it provides solutions with physical meaning and with great potential to be applied in real practice. The different thickness profiles obtained for the optimal Pareto solutions show, in all cases, that that the different profiles along the front are related to the objectives considered. Also, there is a clear improvement in the successive generations of the evolutionary algorithm.
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spelling doaj.art-9f5b16ce9242406a959ddb763b91cfb62023-11-22T05:56:21ZengMDPI AGMathematics2227-73902021-07-01915176010.3390/math9151760Multi-Objective Optimization of Plastics ThermoformingAntónio Gaspar-Cunha0Paulo Costa1Wagner de Campos Galuppo2João Miguel Nóbrega3Fernando Duarte4Lino Costa5IPC—Institute of Polymer and Composites, University of Minho, 4800-050 Guimarães, PortugalIPC—Institute of Polymer and Composites, University of Minho, 4800-050 Guimarães, PortugalIPC—Institute of Polymer and Composites, University of Minho, 4800-050 Guimarães, PortugalIPC—Institute of Polymer and Composites, University of Minho, 4800-050 Guimarães, PortugalIPC—Institute of Polymer and Composites, University of Minho, 4800-050 Guimarães, PortugalALGORITMI Center, University of Minho, 4800-050 Guimarães, PortugalThe practical application of a multi-objective optimization strategy based on evolutionary algorithms was proposed to optimize the plastics thermoforming process. For that purpose, in this work, differently from the other works proposed in the literature, the shaping step was considered individually with the aim of optimizing the thickness distribution of the final part originated from sheets characterized by different thickness profiles, such as constant thickness, spline thickness variation in one direction and concentric thickness variation in two directions, while maintaining the temperature constant. As far we know, this is the first work where such a type of approach is proposed. A multi-objective optimization strategy based on Evolutionary Algorithms was applied to the determination of the final part thickness distribution with the aim of demonstrating the validity of the methodology proposed. The results obtained considering three different theoretical initial sheet shapes indicate clearly that the methodology proposed is valid, as it provides solutions with physical meaning and with great potential to be applied in real practice. The different thickness profiles obtained for the optimal Pareto solutions show, in all cases, that that the different profiles along the front are related to the objectives considered. Also, there is a clear improvement in the successive generations of the evolutionary algorithm.https://www.mdpi.com/2227-7390/9/15/1760plastics thermoformingsheet thickness distributionevolutionary algorithmsmulti-objective optimization
spellingShingle António Gaspar-Cunha
Paulo Costa
Wagner de Campos Galuppo
João Miguel Nóbrega
Fernando Duarte
Lino Costa
Multi-Objective Optimization of Plastics Thermoforming
Mathematics
plastics thermoforming
sheet thickness distribution
evolutionary algorithms
multi-objective optimization
title Multi-Objective Optimization of Plastics Thermoforming
title_full Multi-Objective Optimization of Plastics Thermoforming
title_fullStr Multi-Objective Optimization of Plastics Thermoforming
title_full_unstemmed Multi-Objective Optimization of Plastics Thermoforming
title_short Multi-Objective Optimization of Plastics Thermoforming
title_sort multi objective optimization of plastics thermoforming
topic plastics thermoforming
sheet thickness distribution
evolutionary algorithms
multi-objective optimization
url https://www.mdpi.com/2227-7390/9/15/1760
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AT joaomiguelnobrega multiobjectiveoptimizationofplasticsthermoforming
AT fernandoduarte multiobjectiveoptimizationofplasticsthermoforming
AT linocosta multiobjectiveoptimizationofplasticsthermoforming