Effects of Matrix Silicon Content on the Plasma Electrolytic Oxidation of Al-Si Alloys Using Different Power Modes

The plasma electrolytic oxidation (PEO) of pure Al and Al alloys containing 4, 9, 12, or 15 wt.% Si were investigated under pulsed bipolar current and pulsed bipolar voltage modes, respectively. It was determined that the discharge sparks preferentially occurred on the SiO<sub>2</sub> re...

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Main Authors: Kang Li, Guoge Zhang, Aihua Yi, Wen Zhu, Zhongmiao Liao, Ken Chen, Wenfang Li, Zhenyuan Luo
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/12/1/123
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author Kang Li
Guoge Zhang
Aihua Yi
Wen Zhu
Zhongmiao Liao
Ken Chen
Wenfang Li
Zhenyuan Luo
author_facet Kang Li
Guoge Zhang
Aihua Yi
Wen Zhu
Zhongmiao Liao
Ken Chen
Wenfang Li
Zhenyuan Luo
author_sort Kang Li
collection DOAJ
description The plasma electrolytic oxidation (PEO) of pure Al and Al alloys containing 4, 9, 12, or 15 wt.% Si were investigated under pulsed bipolar current and pulsed bipolar voltage modes, respectively. It was determined that the discharge sparks preferentially occurred on the SiO<sub>2</sub> relative to the Al<sub>2</sub>O<sub>3</sub> during the initial stage of PEO processing regardless of the power mode. Following 30 min of PEO treatment under the two modes, the thicknesses of the layers decreased, whereas their specific energy consumption increased with increasing Si content in the matrix. The presence of primary Si in the alloy with 15 wt.% Si had a significantly negative effect on the PEO process in the pulsed bipolar current mode: The layer thickness decreased by 45%, and its specific energy consumption increased by 52%, compared with those on pure Al. However, in the pulsed bipolar voltage mode, the layer thickness on the evaluated samples only decreased slightly, and it became much more similar after treatment.
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spelling doaj.art-9f742ed8266c49be922e1d815dfa70e92023-11-23T13:25:36ZengMDPI AGCrystals2073-43522022-01-0112112310.3390/cryst12010123Effects of Matrix Silicon Content on the Plasma Electrolytic Oxidation of Al-Si Alloys Using Different Power ModesKang Li0Guoge Zhang1Aihua Yi2Wen Zhu3Zhongmiao Liao4Ken Chen5Wenfang Li6Zhenyuan Luo7College of Materials Science and Technology, Dongguan University of Technology, Dongguan 523820, ChinaCollege of Materials Science and Technology, South China University of Technology, Guangzhou 510641, ChinaCollege of Materials Science and Technology, Dongguan University of Technology, Dongguan 523820, ChinaCollege of Materials Science and Technology, Dongguan University of Technology, Dongguan 523820, ChinaCollege of Materials Science and Technology, Dongguan University of Technology, Dongguan 523820, ChinaCollege of Materials Science and Technology, Dongguan University of Technology, Dongguan 523820, ChinaCollege of Materials Science and Technology, Dongguan University of Technology, Dongguan 523820, ChinaCollege of Materials Science and Technology, Dongguan University of Technology, Dongguan 523820, ChinaThe plasma electrolytic oxidation (PEO) of pure Al and Al alloys containing 4, 9, 12, or 15 wt.% Si were investigated under pulsed bipolar current and pulsed bipolar voltage modes, respectively. It was determined that the discharge sparks preferentially occurred on the SiO<sub>2</sub> relative to the Al<sub>2</sub>O<sub>3</sub> during the initial stage of PEO processing regardless of the power mode. Following 30 min of PEO treatment under the two modes, the thicknesses of the layers decreased, whereas their specific energy consumption increased with increasing Si content in the matrix. The presence of primary Si in the alloy with 15 wt.% Si had a significantly negative effect on the PEO process in the pulsed bipolar current mode: The layer thickness decreased by 45%, and its specific energy consumption increased by 52%, compared with those on pure Al. However, in the pulsed bipolar voltage mode, the layer thickness on the evaluated samples only decreased slightly, and it became much more similar after treatment.https://www.mdpi.com/2073-4352/12/1/123plasma electrolytic oxidationAl alloySi contentpulsed bipolar currentpulsed bipolar voltage
spellingShingle Kang Li
Guoge Zhang
Aihua Yi
Wen Zhu
Zhongmiao Liao
Ken Chen
Wenfang Li
Zhenyuan Luo
Effects of Matrix Silicon Content on the Plasma Electrolytic Oxidation of Al-Si Alloys Using Different Power Modes
Crystals
plasma electrolytic oxidation
Al alloy
Si content
pulsed bipolar current
pulsed bipolar voltage
title Effects of Matrix Silicon Content on the Plasma Electrolytic Oxidation of Al-Si Alloys Using Different Power Modes
title_full Effects of Matrix Silicon Content on the Plasma Electrolytic Oxidation of Al-Si Alloys Using Different Power Modes
title_fullStr Effects of Matrix Silicon Content on the Plasma Electrolytic Oxidation of Al-Si Alloys Using Different Power Modes
title_full_unstemmed Effects of Matrix Silicon Content on the Plasma Electrolytic Oxidation of Al-Si Alloys Using Different Power Modes
title_short Effects of Matrix Silicon Content on the Plasma Electrolytic Oxidation of Al-Si Alloys Using Different Power Modes
title_sort effects of matrix silicon content on the plasma electrolytic oxidation of al si alloys using different power modes
topic plasma electrolytic oxidation
Al alloy
Si content
pulsed bipolar current
pulsed bipolar voltage
url https://www.mdpi.com/2073-4352/12/1/123
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