Industrial Technologies for CO<sub>2</sub> Reduction Applicable to Glass Furnaces

In recent years, the European Union’s legislation about sustainable development has promoted the gradual decarbonization of all industrial sectors, pushing towards the final goal of a carbon-neutral European glass industry in 2050. Moreover, the COVID-19 pandemic, the war in Ukraine and the conseque...

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Main Authors: Dario Atzori, Simone Tiozzo, Michela Vellini, Marco Gambini, Stefano Mazzoni
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Thermo
Subjects:
Online Access:https://www.mdpi.com/2673-7264/3/4/39
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author Dario Atzori
Simone Tiozzo
Michela Vellini
Marco Gambini
Stefano Mazzoni
author_facet Dario Atzori
Simone Tiozzo
Michela Vellini
Marco Gambini
Stefano Mazzoni
author_sort Dario Atzori
collection DOAJ
description In recent years, the European Union’s legislation about sustainable development has promoted the gradual decarbonization of all industrial sectors, pushing towards the final goal of a carbon-neutral European glass industry in 2050. Moreover, the COVID-19 pandemic, the war in Ukraine and the consequent natural gas supply crisis have led to significant increases in the costs of traditional energy commodities and CO<sub>2</sub> emission allowances. In this scenario, the European glass industry, which is both an energy-intensive sector and a large emitter of CO<sub>2</sub>, needs to reduce its specific energy consumption, change its energy sources and decarbonize its production process. In order to understand and support this metamorphosis of the glass industry, the follwing questions must be answered: are the technologies reported in scientific publications merely theoretical exercises, or can they be adopted by the industry? In what timeframe can they be adopted? The aim of this study is to review consolidated and emerging technologies applicable to the glass industry and investigate which ones can be implemented in the short or medium term to reduce energy consumption and CO<sub>2</sub> emissions related to the glass production process. This study is based on a review of the literature, the materials presented in technical conferences and the opinions of interviewed experts. This study showed that the literature is not very substantial, lacking detailed information on technologies and their effects in terms of energy savings or emissions. More information can be found in the proceedings of selected specialist conferences. This study found that, on one hand, some technologies are mature and only adopted when economically viable, and appropriate boundary conditions are available; the state of the art regarding these technologies was already extensively covered in past publications (e.g., cullet pre-heating). On the other hand, there are many promising technologies in the research or testing phase (i.e., steam methane reforming, process electrification, use of hydrogen); in-depth studies about them are limited due to the novelty of the solutions that they propose or not available due to industrial secrecy issues. In addition to periodicals and specialized conferences, interviews were carried out with managers and technicians from industry, as well as technicians from the Italian glass research institute and industrial machinery producers (especially melting furnaces). The interviews represent added value of this publication, useful in helping us to truly understand the state of the art and degree of readiness of the technologies identified. In addition, the production values of the glass industry were studied: our research confirmed that the most important sub-sectors are flat and container glass, as well as the largest glass-producing nations/continents. Finally, a review of specific energy consumption and CO<sub>2</sub> emissions indexes was carried out.
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spelling doaj.art-9fda02163f454c1db395642ac8d5055d2023-12-22T14:45:48ZengMDPI AGThermo2673-72642023-12-013468271010.3390/thermo3040039Industrial Technologies for CO<sub>2</sub> Reduction Applicable to Glass FurnacesDario Atzori0Simone Tiozzo1Michela Vellini2Marco Gambini3Stefano Mazzoni4Department of Industrial Engineering, University of Rome Tor Vergata, 00133 Rome, ItalyStazione Sperimentale del Vetro—The Italian Glass Research Centre, 30141 Venice, ItalyDepartment of Industrial Engineering, University of Rome Tor Vergata, 00133 Rome, ItalyDepartment of Industrial Engineering, University of Rome Tor Vergata, 00133 Rome, ItalyDepartment of Industrial Engineering, University of Rome Tor Vergata, 00133 Rome, ItalyIn recent years, the European Union’s legislation about sustainable development has promoted the gradual decarbonization of all industrial sectors, pushing towards the final goal of a carbon-neutral European glass industry in 2050. Moreover, the COVID-19 pandemic, the war in Ukraine and the consequent natural gas supply crisis have led to significant increases in the costs of traditional energy commodities and CO<sub>2</sub> emission allowances. In this scenario, the European glass industry, which is both an energy-intensive sector and a large emitter of CO<sub>2</sub>, needs to reduce its specific energy consumption, change its energy sources and decarbonize its production process. In order to understand and support this metamorphosis of the glass industry, the follwing questions must be answered: are the technologies reported in scientific publications merely theoretical exercises, or can they be adopted by the industry? In what timeframe can they be adopted? The aim of this study is to review consolidated and emerging technologies applicable to the glass industry and investigate which ones can be implemented in the short or medium term to reduce energy consumption and CO<sub>2</sub> emissions related to the glass production process. This study is based on a review of the literature, the materials presented in technical conferences and the opinions of interviewed experts. This study showed that the literature is not very substantial, lacking detailed information on technologies and their effects in terms of energy savings or emissions. More information can be found in the proceedings of selected specialist conferences. This study found that, on one hand, some technologies are mature and only adopted when economically viable, and appropriate boundary conditions are available; the state of the art regarding these technologies was already extensively covered in past publications (e.g., cullet pre-heating). On the other hand, there are many promising technologies in the research or testing phase (i.e., steam methane reforming, process electrification, use of hydrogen); in-depth studies about them are limited due to the novelty of the solutions that they propose or not available due to industrial secrecy issues. In addition to periodicals and specialized conferences, interviews were carried out with managers and technicians from industry, as well as technicians from the Italian glass research institute and industrial machinery producers (especially melting furnaces). The interviews represent added value of this publication, useful in helping us to truly understand the state of the art and degree of readiness of the technologies identified. In addition, the production values of the glass industry were studied: our research confirmed that the most important sub-sectors are flat and container glass, as well as the largest glass-producing nations/continents. Finally, a review of specific energy consumption and CO<sub>2</sub> emissions indexes was carried out.https://www.mdpi.com/2673-7264/3/4/39glassCO<sub>2</sub> emissionfurnacedecarbonizationindustrytechnology
spellingShingle Dario Atzori
Simone Tiozzo
Michela Vellini
Marco Gambini
Stefano Mazzoni
Industrial Technologies for CO<sub>2</sub> Reduction Applicable to Glass Furnaces
Thermo
glass
CO<sub>2</sub> emission
furnace
decarbonization
industry
technology
title Industrial Technologies for CO<sub>2</sub> Reduction Applicable to Glass Furnaces
title_full Industrial Technologies for CO<sub>2</sub> Reduction Applicable to Glass Furnaces
title_fullStr Industrial Technologies for CO<sub>2</sub> Reduction Applicable to Glass Furnaces
title_full_unstemmed Industrial Technologies for CO<sub>2</sub> Reduction Applicable to Glass Furnaces
title_short Industrial Technologies for CO<sub>2</sub> Reduction Applicable to Glass Furnaces
title_sort industrial technologies for co sub 2 sub reduction applicable to glass furnaces
topic glass
CO<sub>2</sub> emission
furnace
decarbonization
industry
technology
url https://www.mdpi.com/2673-7264/3/4/39
work_keys_str_mv AT darioatzori industrialtechnologiesforcosub2subreductionapplicabletoglassfurnaces
AT simonetiozzo industrialtechnologiesforcosub2subreductionapplicabletoglassfurnaces
AT michelavellini industrialtechnologiesforcosub2subreductionapplicabletoglassfurnaces
AT marcogambini industrialtechnologiesforcosub2subreductionapplicabletoglassfurnaces
AT stefanomazzoni industrialtechnologiesforcosub2subreductionapplicabletoglassfurnaces