Static Performance Measurements and Model Predictions of Gas Foil Thrust Bearing with Curved Incline Geometry

Gas foil thrust bearings (GFTBs) have been successfully used to support the axial load of oil-free microturbomachinery with low drag friction due to the low viscosity of gas or air used as a bearing lubricant. However, the widespread use of GFTBs in various high-power turbomachinery still needs reli...

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Main Authors: Sung Ho Hwang, Syed Muntazir Mehdi, Tae Ho Kim
Format: Article
Language:English
Published: MDPI AG 2023-11-01
Series:Lubricants
Subjects:
Online Access:https://www.mdpi.com/2075-4442/11/11/480
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author Sung Ho Hwang
Syed Muntazir Mehdi
Tae Ho Kim
author_facet Sung Ho Hwang
Syed Muntazir Mehdi
Tae Ho Kim
author_sort Sung Ho Hwang
collection DOAJ
description Gas foil thrust bearings (GFTBs) have been successfully used to support the axial load of oil-free microturbomachinery with low drag friction due to the low viscosity of gas or air used as a bearing lubricant. However, the widespread use of GFTBs in various high-power turbomachinery still needs reliable test data and an accurate predictive model. This research measures the height profile of a test GFTB to determine its actual incline geometry and estimate the drag torque of the GFTB. The measured GFTB height profile demonstrates that the incline geometry is closer to a quadratic curve than a line, which has been conventionally used to model GFTBs mathematically. The newly developed GFTB test rig is used to measure the lift-off speed, drag torque, and maximum load capacity of the test GFTB. A series of rotor speed-up tests estimate that the lift-off speeds of the GFTB increase with the increase in preloads. The maximum load capacity is determined by increasing the static load on the GFTB until a sudden sharp peak in the drag torque appears. The new GFTB model using quadratic incline geometry is in suitable agreement with the measured height profile of the GFTB incline and measured drag torque during the load capacity test. In addition, a comparison of the predicted GFTB performances reveals that the quadratic incline geometry model predicts a higher load capacity than the linear model.
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spelling doaj.art-a00321bd5caf4bafa58f46f5ae22a4842023-11-24T14:52:48ZengMDPI AGLubricants2075-44422023-11-01111148010.3390/lubricants11110480Static Performance Measurements and Model Predictions of Gas Foil Thrust Bearing with Curved Incline GeometrySung Ho Hwang0Syed Muntazir Mehdi1Tae Ho Kim2School of Mechanical Engineering, Kookmin University, Seoul 02707, Republic of KoreaSchool of Mechanical Engineering, Kookmin University, Seoul 02707, Republic of KoreaSchool of Mechanical Engineering, Kookmin University, Seoul 02707, Republic of KoreaGas foil thrust bearings (GFTBs) have been successfully used to support the axial load of oil-free microturbomachinery with low drag friction due to the low viscosity of gas or air used as a bearing lubricant. However, the widespread use of GFTBs in various high-power turbomachinery still needs reliable test data and an accurate predictive model. This research measures the height profile of a test GFTB to determine its actual incline geometry and estimate the drag torque of the GFTB. The measured GFTB height profile demonstrates that the incline geometry is closer to a quadratic curve than a line, which has been conventionally used to model GFTBs mathematically. The newly developed GFTB test rig is used to measure the lift-off speed, drag torque, and maximum load capacity of the test GFTB. A series of rotor speed-up tests estimate that the lift-off speeds of the GFTB increase with the increase in preloads. The maximum load capacity is determined by increasing the static load on the GFTB until a sudden sharp peak in the drag torque appears. The new GFTB model using quadratic incline geometry is in suitable agreement with the measured height profile of the GFTB incline and measured drag torque during the load capacity test. In addition, a comparison of the predicted GFTB performances reveals that the quadratic incline geometry model predicts a higher load capacity than the linear model.https://www.mdpi.com/2075-4442/11/11/480gas foil thrust bearing (GFTB)curved incline geometrylift-off speeddrag torqueload capacity
spellingShingle Sung Ho Hwang
Syed Muntazir Mehdi
Tae Ho Kim
Static Performance Measurements and Model Predictions of Gas Foil Thrust Bearing with Curved Incline Geometry
Lubricants
gas foil thrust bearing (GFTB)
curved incline geometry
lift-off speed
drag torque
load capacity
title Static Performance Measurements and Model Predictions of Gas Foil Thrust Bearing with Curved Incline Geometry
title_full Static Performance Measurements and Model Predictions of Gas Foil Thrust Bearing with Curved Incline Geometry
title_fullStr Static Performance Measurements and Model Predictions of Gas Foil Thrust Bearing with Curved Incline Geometry
title_full_unstemmed Static Performance Measurements and Model Predictions of Gas Foil Thrust Bearing with Curved Incline Geometry
title_short Static Performance Measurements and Model Predictions of Gas Foil Thrust Bearing with Curved Incline Geometry
title_sort static performance measurements and model predictions of gas foil thrust bearing with curved incline geometry
topic gas foil thrust bearing (GFTB)
curved incline geometry
lift-off speed
drag torque
load capacity
url https://www.mdpi.com/2075-4442/11/11/480
work_keys_str_mv AT sunghohwang staticperformancemeasurementsandmodelpredictionsofgasfoilthrustbearingwithcurvedinclinegeometry
AT syedmuntazirmehdi staticperformancemeasurementsandmodelpredictionsofgasfoilthrustbearingwithcurvedinclinegeometry
AT taehokim staticperformancemeasurementsandmodelpredictionsofgasfoilthrustbearingwithcurvedinclinegeometry