Low-cost fully additively manufactured passive microwave components exploiting available 3D flexibility

Abstract This paper presents a novel technique for low-cost realization of fully additively manufactured passive microwave components through Stereolithography and selective metallization. The introduction of the third dimension (Z-axis) allows to improve parameters of the circuits (impedance match,...

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Main Authors: Ilona Piekarz, Krzysztof Wincza, Slawomir Gruszczynski, Jakub Sorocki
Format: Article
Language:English
Published: Nature Portfolio 2023-02-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-023-30163-4
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author Ilona Piekarz
Krzysztof Wincza
Slawomir Gruszczynski
Jakub Sorocki
author_facet Ilona Piekarz
Krzysztof Wincza
Slawomir Gruszczynski
Jakub Sorocki
author_sort Ilona Piekarz
collection DOAJ
description Abstract This paper presents a novel technique for low-cost realization of fully additively manufactured passive microwave components through Stereolithography and selective metallization. The introduction of the third dimension (Z-axis) allows to improve parameters of the circuits (impedance match, isolation, etc.) by realization of variable thickness air layers underneath the circuits’ patterns, which additionally lower the overall circuit losses caused by 3D printing material dielectric properties. Realization of a directional coupler, a low-pass filter, and a patch antenna utilizing the proposed manufacturing technique is discussed in detail and experimentally validated. The obtained measurement results for circuit demonstrators operating within the centimeter frequency range prove the benefits and performance of the introduced technique.
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spelling doaj.art-a0075cf53bbf4585b467667ac335445e2023-03-22T11:14:48ZengNature PortfolioScientific Reports2045-23222023-02-0113111010.1038/s41598-023-30163-4Low-cost fully additively manufactured passive microwave components exploiting available 3D flexibilityIlona Piekarz0Krzysztof Wincza1Slawomir Gruszczynski2Jakub Sorocki3Institute of Electronics, AGH University of Science and TechnologyInstitute of Electronics, AGH University of Science and TechnologyInstitute of Electronics, AGH University of Science and TechnologyInstitute of Electronics, AGH University of Science and TechnologyAbstract This paper presents a novel technique for low-cost realization of fully additively manufactured passive microwave components through Stereolithography and selective metallization. The introduction of the third dimension (Z-axis) allows to improve parameters of the circuits (impedance match, isolation, etc.) by realization of variable thickness air layers underneath the circuits’ patterns, which additionally lower the overall circuit losses caused by 3D printing material dielectric properties. Realization of a directional coupler, a low-pass filter, and a patch antenna utilizing the proposed manufacturing technique is discussed in detail and experimentally validated. The obtained measurement results for circuit demonstrators operating within the centimeter frequency range prove the benefits and performance of the introduced technique.https://doi.org/10.1038/s41598-023-30163-4
spellingShingle Ilona Piekarz
Krzysztof Wincza
Slawomir Gruszczynski
Jakub Sorocki
Low-cost fully additively manufactured passive microwave components exploiting available 3D flexibility
Scientific Reports
title Low-cost fully additively manufactured passive microwave components exploiting available 3D flexibility
title_full Low-cost fully additively manufactured passive microwave components exploiting available 3D flexibility
title_fullStr Low-cost fully additively manufactured passive microwave components exploiting available 3D flexibility
title_full_unstemmed Low-cost fully additively manufactured passive microwave components exploiting available 3D flexibility
title_short Low-cost fully additively manufactured passive microwave components exploiting available 3D flexibility
title_sort low cost fully additively manufactured passive microwave components exploiting available 3d flexibility
url https://doi.org/10.1038/s41598-023-30163-4
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AT krzysztofwincza lowcostfullyadditivelymanufacturedpassivemicrowavecomponentsexploitingavailable3dflexibility
AT slawomirgruszczynski lowcostfullyadditivelymanufacturedpassivemicrowavecomponentsexploitingavailable3dflexibility
AT jakubsorocki lowcostfullyadditivelymanufacturedpassivemicrowavecomponentsexploitingavailable3dflexibility