Natural Rubber Latex Foam Reinforced with Micro- and Nanofibrillated Cellulose via Dunlop Method

Natural rubber latex foam (NRLF) was reinforced with micro- and nanofibrillated cellulose at a loading content of 5–20 parts per hundred of rubber (phr) via the Dunlop process. Cellulose powder from eucalyptus pulp and bacterial cellulose (BC) was used as a microcellulose (MC) and nanocellulose (NC)...

Full description

Bibliographic Details
Main Authors: Sirilak Phomrak, Adun Nimpaiboon, Bi-min Zhang Newby, Muenduen Phisalaphong
Format: Article
Language:English
Published: MDPI AG 2020-08-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/12/9/1959
_version_ 1797555197081288704
author Sirilak Phomrak
Adun Nimpaiboon
Bi-min Zhang Newby
Muenduen Phisalaphong
author_facet Sirilak Phomrak
Adun Nimpaiboon
Bi-min Zhang Newby
Muenduen Phisalaphong
author_sort Sirilak Phomrak
collection DOAJ
description Natural rubber latex foam (NRLF) was reinforced with micro- and nanofibrillated cellulose at a loading content of 5–20 parts per hundred of rubber (phr) via the Dunlop process. Cellulose powder from eucalyptus pulp and bacterial cellulose (BC) was used as a microcellulose (MC) and nanocellulose (NC) reinforcing agent, respectively. NRLF, NRLF-MC, and NRLF-NC exhibited interconnected macroporous structures with a high porosity and a low-density. The composite foams contained pores with sizes in a range of 10–500 µm. As compared to MC, NC had a better dispersion inside the NRLF matrix and showed a higher adhesion to the NRLF matrix, resulting in a greater reinforcement. The most increased tensile strengths for MC and NC incorporated NRLF were found to be 0.43 MPa (1.4-fold increase) and 0.73 MPa (2.4-fold increase), respectively, by reinforcing NRLF with 5 phr MC and 15 phr NC, whereas the elongation at break was slightly reduced. Compression testing showed that the recovery percentage was improved to 34.9% (1.3-fold increase) by reinforcement with 15 phr NC, whereas no significant improvement in the recovery percentage was observed with MC. Both NRLF-MC and NRLF-NC presented hydrophobic surfaces and good thermal stability up to 300 °C. Due to their highly porous structure, after a prolong immersion in water, NRLF composites had high water uptake abilities. According to their properties, the composite foams could be further modified for use as green absorption or supporting materials.
first_indexed 2024-03-10T16:43:06Z
format Article
id doaj.art-a00b1bed1e4a4b3982bbfa302bcc715a
institution Directory Open Access Journal
issn 2073-4360
language English
last_indexed 2024-03-10T16:43:06Z
publishDate 2020-08-01
publisher MDPI AG
record_format Article
series Polymers
spelling doaj.art-a00b1bed1e4a4b3982bbfa302bcc715a2023-11-20T11:50:02ZengMDPI AGPolymers2073-43602020-08-01129195910.3390/polym12091959Natural Rubber Latex Foam Reinforced with Micro- and Nanofibrillated Cellulose via Dunlop MethodSirilak Phomrak0Adun Nimpaiboon1Bi-min Zhang Newby2Muenduen Phisalaphong3Department of Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Phayathai Road, Bangkok 10330, ThailandRubber Technology Research Centre (RTEC), Faculty of Science, Mahidol University, Nakhon Pathom 73170, ThailandDepartment of Chemical, Biomolecular and Corrosion Engineering, The University of Akron, Akron, OH 44325-3906, USADepartment of Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Phayathai Road, Bangkok 10330, ThailandNatural rubber latex foam (NRLF) was reinforced with micro- and nanofibrillated cellulose at a loading content of 5–20 parts per hundred of rubber (phr) via the Dunlop process. Cellulose powder from eucalyptus pulp and bacterial cellulose (BC) was used as a microcellulose (MC) and nanocellulose (NC) reinforcing agent, respectively. NRLF, NRLF-MC, and NRLF-NC exhibited interconnected macroporous structures with a high porosity and a low-density. The composite foams contained pores with sizes in a range of 10–500 µm. As compared to MC, NC had a better dispersion inside the NRLF matrix and showed a higher adhesion to the NRLF matrix, resulting in a greater reinforcement. The most increased tensile strengths for MC and NC incorporated NRLF were found to be 0.43 MPa (1.4-fold increase) and 0.73 MPa (2.4-fold increase), respectively, by reinforcing NRLF with 5 phr MC and 15 phr NC, whereas the elongation at break was slightly reduced. Compression testing showed that the recovery percentage was improved to 34.9% (1.3-fold increase) by reinforcement with 15 phr NC, whereas no significant improvement in the recovery percentage was observed with MC. Both NRLF-MC and NRLF-NC presented hydrophobic surfaces and good thermal stability up to 300 °C. Due to their highly porous structure, after a prolong immersion in water, NRLF composites had high water uptake abilities. According to their properties, the composite foams could be further modified for use as green absorption or supporting materials.https://www.mdpi.com/2073-4360/12/9/1959natural rubber latex foamDunlop methodreinforcementmicrocellulosenanocellulose
spellingShingle Sirilak Phomrak
Adun Nimpaiboon
Bi-min Zhang Newby
Muenduen Phisalaphong
Natural Rubber Latex Foam Reinforced with Micro- and Nanofibrillated Cellulose via Dunlop Method
Polymers
natural rubber latex foam
Dunlop method
reinforcement
microcellulose
nanocellulose
title Natural Rubber Latex Foam Reinforced with Micro- and Nanofibrillated Cellulose via Dunlop Method
title_full Natural Rubber Latex Foam Reinforced with Micro- and Nanofibrillated Cellulose via Dunlop Method
title_fullStr Natural Rubber Latex Foam Reinforced with Micro- and Nanofibrillated Cellulose via Dunlop Method
title_full_unstemmed Natural Rubber Latex Foam Reinforced with Micro- and Nanofibrillated Cellulose via Dunlop Method
title_short Natural Rubber Latex Foam Reinforced with Micro- and Nanofibrillated Cellulose via Dunlop Method
title_sort natural rubber latex foam reinforced with micro and nanofibrillated cellulose via dunlop method
topic natural rubber latex foam
Dunlop method
reinforcement
microcellulose
nanocellulose
url https://www.mdpi.com/2073-4360/12/9/1959
work_keys_str_mv AT sirilakphomrak naturalrubberlatexfoamreinforcedwithmicroandnanofibrillatedcelluloseviadunlopmethod
AT adunnimpaiboon naturalrubberlatexfoamreinforcedwithmicroandnanofibrillatedcelluloseviadunlopmethod
AT biminzhangnewby naturalrubberlatexfoamreinforcedwithmicroandnanofibrillatedcelluloseviadunlopmethod
AT muenduenphisalaphong naturalrubberlatexfoamreinforcedwithmicroandnanofibrillatedcelluloseviadunlopmethod