Tailoring a Refractory High Entropy Alloy by Powder Metallurgy Process Optimization

This paper reports the microstructural evolution and mechanical properties of a low-density Al<sub>0.3</sub>NbTa<sub>0.8</sub>Ti<sub>1.5</sub>V<sub>0.2</sub>Zr refractory high-entropy alloy (RHEA) prepared by means of a combination of mechanical alloyi...

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Main Authors: Larissa Moravcikova-Gouvea, Igor Moravcik, Vaclav Pouchly, Zuzana Kovacova, Michael Kitzmantel, Erich Neubauer, Ivo Dlouhy
Format: Article
Language:English
Published: MDPI AG 2021-10-01
Series:Materials
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Online Access:https://www.mdpi.com/1996-1944/14/19/5796
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author Larissa Moravcikova-Gouvea
Igor Moravcik
Vaclav Pouchly
Zuzana Kovacova
Michael Kitzmantel
Erich Neubauer
Ivo Dlouhy
author_facet Larissa Moravcikova-Gouvea
Igor Moravcik
Vaclav Pouchly
Zuzana Kovacova
Michael Kitzmantel
Erich Neubauer
Ivo Dlouhy
author_sort Larissa Moravcikova-Gouvea
collection DOAJ
description This paper reports the microstructural evolution and mechanical properties of a low-density Al<sub>0.3</sub>NbTa<sub>0.8</sub>Ti<sub>1.5</sub>V<sub>0.2</sub>Zr refractory high-entropy alloy (RHEA) prepared by means of a combination of mechanical alloying and spark plasma sintering (SPS). Prior to sintering, the morphology, chemical homogeneity and crystal structures of the powders were thoroughly investigated by varying the milling times to find optimal conditions for densification. The sintered bulk RHEAs were produced with diverse feedstock powder conditions. The microstructural development of the materials was analyzed in terms of phase composition and constitution, chemical homogeneity, and crystallographic properties. Hardness and elastic constants also were measured. The calculation of phase diagrams (CALPHAD) was performed to predict the phase changes in the alloy, and the results were compared with the experiments. Milling time seems to play a significant role in the contamination level of the sintered materials. Even though a protective atmosphere was used in the entire manufacturing process, carbide formation was detected in the sintered bulks as early as after 3 h of powder milling. Oxides were observed after 30 h due to wear of the high-carbon steel milling media and SPS consolidation. Ten hours of milling seems sufficient for achieving an optimal equilibrium between microstructural homogeneity and refinement, high hardness and minimal contamination.
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spelling doaj.art-a034105264ce41d68cef082e9499deb22023-11-22T16:27:13ZengMDPI AGMaterials1996-19442021-10-011419579610.3390/ma14195796Tailoring a Refractory High Entropy Alloy by Powder Metallurgy Process OptimizationLarissa Moravcikova-Gouvea0Igor Moravcik1Vaclav Pouchly2Zuzana Kovacova3Michael Kitzmantel4Erich Neubauer5Ivo Dlouhy6Institute of Materials Science and Engineering, Brno University of Technology, Technicka 2896/2, 61669 Brno, Czech RepublicInstitute of Materials Science and Engineering, Brno University of Technology, Technicka 2896/2, 61669 Brno, Czech RepublicCentral European Institute of Technology (CEITEC), Purkynova 123, 61200 Brno, Czech RepublicRHP-Technology GmbH, Forschungs- und Technologiezentrum, 2444 Seibersdorf, AustriaRHP-Technology GmbH, Forschungs- und Technologiezentrum, 2444 Seibersdorf, AustriaRHP-Technology GmbH, Forschungs- und Technologiezentrum, 2444 Seibersdorf, AustriaInstitute of Materials Science and Engineering, Brno University of Technology, Technicka 2896/2, 61669 Brno, Czech RepublicThis paper reports the microstructural evolution and mechanical properties of a low-density Al<sub>0.3</sub>NbTa<sub>0.8</sub>Ti<sub>1.5</sub>V<sub>0.2</sub>Zr refractory high-entropy alloy (RHEA) prepared by means of a combination of mechanical alloying and spark plasma sintering (SPS). Prior to sintering, the morphology, chemical homogeneity and crystal structures of the powders were thoroughly investigated by varying the milling times to find optimal conditions for densification. The sintered bulk RHEAs were produced with diverse feedstock powder conditions. The microstructural development of the materials was analyzed in terms of phase composition and constitution, chemical homogeneity, and crystallographic properties. Hardness and elastic constants also were measured. The calculation of phase diagrams (CALPHAD) was performed to predict the phase changes in the alloy, and the results were compared with the experiments. Milling time seems to play a significant role in the contamination level of the sintered materials. Even though a protective atmosphere was used in the entire manufacturing process, carbide formation was detected in the sintered bulks as early as after 3 h of powder milling. Oxides were observed after 30 h due to wear of the high-carbon steel milling media and SPS consolidation. Ten hours of milling seems sufficient for achieving an optimal equilibrium between microstructural homogeneity and refinement, high hardness and minimal contamination.https://www.mdpi.com/1996-1944/14/19/5796refractory complex concentrated alloysmicrostructuresmechanical alloyingspark plasma sinteringmechanical properties
spellingShingle Larissa Moravcikova-Gouvea
Igor Moravcik
Vaclav Pouchly
Zuzana Kovacova
Michael Kitzmantel
Erich Neubauer
Ivo Dlouhy
Tailoring a Refractory High Entropy Alloy by Powder Metallurgy Process Optimization
Materials
refractory complex concentrated alloys
microstructures
mechanical alloying
spark plasma sintering
mechanical properties
title Tailoring a Refractory High Entropy Alloy by Powder Metallurgy Process Optimization
title_full Tailoring a Refractory High Entropy Alloy by Powder Metallurgy Process Optimization
title_fullStr Tailoring a Refractory High Entropy Alloy by Powder Metallurgy Process Optimization
title_full_unstemmed Tailoring a Refractory High Entropy Alloy by Powder Metallurgy Process Optimization
title_short Tailoring a Refractory High Entropy Alloy by Powder Metallurgy Process Optimization
title_sort tailoring a refractory high entropy alloy by powder metallurgy process optimization
topic refractory complex concentrated alloys
microstructures
mechanical alloying
spark plasma sintering
mechanical properties
url https://www.mdpi.com/1996-1944/14/19/5796
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