Separation of Metal and Cathode Materials from Waste Lithium Iron Phosphate Battery by Electrostatic Process

The improper disposal of retired lithium batteries will cause environmental pollution and a waste of resources. In this study, a waste lithium iron phosphate battery was used as a raw material, and cathode and metal materials in the battery were separated and recovered by mechanical crushing and ele...

Full description

Bibliographic Details
Main Authors: Huabing Zhu, Yuxuan Bai, Lei Zu, Haijun Bi, Jian Wen
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Separations
Subjects:
Online Access:https://www.mdpi.com/2297-8739/10/3/220
_version_ 1797609007528017920
author Huabing Zhu
Yuxuan Bai
Lei Zu
Haijun Bi
Jian Wen
author_facet Huabing Zhu
Yuxuan Bai
Lei Zu
Haijun Bi
Jian Wen
author_sort Huabing Zhu
collection DOAJ
description The improper disposal of retired lithium batteries will cause environmental pollution and a waste of resources. In this study, a waste lithium iron phosphate battery was used as a raw material, and cathode and metal materials in the battery were separated and recovered by mechanical crushing and electrostatic separation technology. The effects on material electrostatic separation of separation parameters such as the crushing particle size, the voltage of the static electrode, and the rotating speed of the grounding rotor were all studied combined with trajectory simulation and separation experiments. The results show that the crushing particle size of the material has the most significant impact on the separation effect, and the material separation effect primarily occurs in the range of 0.2–2.0 mm particle sizes. When the voltage of the static electrode is 30 kV, the rotating speed of the grounded rotor is 60 r/min, and the particle size is 0.4–0.8 mm, and the recovery rates for aluminum, copper, and lithium iron phosphate reach 93.2%, 91.1%, and 97.1%, respectively. In the recovery process for waste lithium batteries, using electrostatic separation technology instead of high-temperature roasting or chemical leaching can effectively improve the separation efficiency and reduce secondary pollution.
first_indexed 2024-03-11T05:55:32Z
format Article
id doaj.art-a0c74fc6f5fe439d989ab6652ad95d91
institution Directory Open Access Journal
issn 2297-8739
language English
last_indexed 2024-03-11T05:55:32Z
publishDate 2023-03-01
publisher MDPI AG
record_format Article
series Separations
spelling doaj.art-a0c74fc6f5fe439d989ab6652ad95d912023-11-17T13:50:43ZengMDPI AGSeparations2297-87392023-03-0110322010.3390/separations10030220Separation of Metal and Cathode Materials from Waste Lithium Iron Phosphate Battery by Electrostatic ProcessHuabing Zhu0Yuxuan Bai1Lei Zu2Haijun Bi3Jian Wen4School of Mechanical Engineering, Hefei University of Technology, Hefei 230009, ChinaSchool of Mechanical Engineering, Hefei University of Technology, Hefei 230009, ChinaSchool of Mechanical Engineering, Hefei University of Technology, Hefei 230009, ChinaState Key Laboratory of Tea Plant Biology and Utilization, School of Tea and Food Science & Technology, Anhui Agricultural University, Hefei 230036, ChinaSchool of Mechanical Engineering, Hefei University of Technology, Hefei 230009, ChinaThe improper disposal of retired lithium batteries will cause environmental pollution and a waste of resources. In this study, a waste lithium iron phosphate battery was used as a raw material, and cathode and metal materials in the battery were separated and recovered by mechanical crushing and electrostatic separation technology. The effects on material electrostatic separation of separation parameters such as the crushing particle size, the voltage of the static electrode, and the rotating speed of the grounding rotor were all studied combined with trajectory simulation and separation experiments. The results show that the crushing particle size of the material has the most significant impact on the separation effect, and the material separation effect primarily occurs in the range of 0.2–2.0 mm particle sizes. When the voltage of the static electrode is 30 kV, the rotating speed of the grounded rotor is 60 r/min, and the particle size is 0.4–0.8 mm, and the recovery rates for aluminum, copper, and lithium iron phosphate reach 93.2%, 91.1%, and 97.1%, respectively. In the recovery process for waste lithium batteries, using electrostatic separation technology instead of high-temperature roasting or chemical leaching can effectively improve the separation efficiency and reduce secondary pollution.https://www.mdpi.com/2297-8739/10/3/220electrostatic sortingspent lithium iron phosphate batteryparticle size rangecathode material recovery
spellingShingle Huabing Zhu
Yuxuan Bai
Lei Zu
Haijun Bi
Jian Wen
Separation of Metal and Cathode Materials from Waste Lithium Iron Phosphate Battery by Electrostatic Process
Separations
electrostatic sorting
spent lithium iron phosphate battery
particle size range
cathode material recovery
title Separation of Metal and Cathode Materials from Waste Lithium Iron Phosphate Battery by Electrostatic Process
title_full Separation of Metal and Cathode Materials from Waste Lithium Iron Phosphate Battery by Electrostatic Process
title_fullStr Separation of Metal and Cathode Materials from Waste Lithium Iron Phosphate Battery by Electrostatic Process
title_full_unstemmed Separation of Metal and Cathode Materials from Waste Lithium Iron Phosphate Battery by Electrostatic Process
title_short Separation of Metal and Cathode Materials from Waste Lithium Iron Phosphate Battery by Electrostatic Process
title_sort separation of metal and cathode materials from waste lithium iron phosphate battery by electrostatic process
topic electrostatic sorting
spent lithium iron phosphate battery
particle size range
cathode material recovery
url https://www.mdpi.com/2297-8739/10/3/220
work_keys_str_mv AT huabingzhu separationofmetalandcathodematerialsfromwastelithiumironphosphatebatterybyelectrostaticprocess
AT yuxuanbai separationofmetalandcathodematerialsfromwastelithiumironphosphatebatterybyelectrostaticprocess
AT leizu separationofmetalandcathodematerialsfromwastelithiumironphosphatebatterybyelectrostaticprocess
AT haijunbi separationofmetalandcathodematerialsfromwastelithiumironphosphatebatterybyelectrostaticprocess
AT jianwen separationofmetalandcathodematerialsfromwastelithiumironphosphatebatterybyelectrostaticprocess