Joint Effect of Ultrasonic Vibrations and Solid Metal Addition on the Grain Refinement of an Aluminium Alloy

It is well known that it takes some time for the solid phase to completely dissolve upon melting, especially inside the defects of insoluble particles, e.g. oxides. Until then the oxides remain active solidification substrates in the case of subsequent solidification. It is also known that ultrasoni...

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Main Authors: Dmitry Eskin, Feng Wang
Format: Article
Language:English
Published: MDPI AG 2019-02-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/9/2/161
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author Dmitry Eskin
Feng Wang
author_facet Dmitry Eskin
Feng Wang
author_sort Dmitry Eskin
collection DOAJ
description It is well known that it takes some time for the solid phase to completely dissolve upon melting, especially inside the defects of insoluble particles, e.g. oxides. Until then the oxides remain active solidification substrates in the case of subsequent solidification. It is also known that ultrasonic melt treatment causes grain refinement through activation and dispersion of solidification substrates (one of the mechanisms) and also accelerates the dissolution of solid metal in the melt. In this study we combine these effects and demonstrate that the introduction of an alloy rod into the matrix melt of the same composition results in significant grain refinement, this effect is increased by the ultrasonic vibration of the rod. The achieved grain size is comparable to that obtained by a standard Al⁻Ti⁻B grain refiner. All samples were cast using a standard TP-1 mould to enable correct comparison. The effects of the temperature range of the rod introduction as well as the application of ultrasonic vibrations are discussed.
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spelling doaj.art-a138118e87bf4213966be9ae0b3821942022-12-22T00:20:20ZengMDPI AGMetals2075-47012019-02-019216110.3390/met9020161met9020161Joint Effect of Ultrasonic Vibrations and Solid Metal Addition on the Grain Refinement of an Aluminium AlloyDmitry Eskin0Feng Wang1BCAST, Brunel University London, Uxbridge UB8 3PH, UKBCAST, Brunel University London, Uxbridge UB8 3PH, UKIt is well known that it takes some time for the solid phase to completely dissolve upon melting, especially inside the defects of insoluble particles, e.g. oxides. Until then the oxides remain active solidification substrates in the case of subsequent solidification. It is also known that ultrasonic melt treatment causes grain refinement through activation and dispersion of solidification substrates (one of the mechanisms) and also accelerates the dissolution of solid metal in the melt. In this study we combine these effects and demonstrate that the introduction of an alloy rod into the matrix melt of the same composition results in significant grain refinement, this effect is increased by the ultrasonic vibration of the rod. The achieved grain size is comparable to that obtained by a standard Al⁻Ti⁻B grain refiner. All samples were cast using a standard TP-1 mould to enable correct comparison. The effects of the temperature range of the rod introduction as well as the application of ultrasonic vibrations are discussed.https://www.mdpi.com/2075-4701/9/2/161aluminium alloygrain refinementultrasonic processingsolidificationnucleationdissolution
spellingShingle Dmitry Eskin
Feng Wang
Joint Effect of Ultrasonic Vibrations and Solid Metal Addition on the Grain Refinement of an Aluminium Alloy
Metals
aluminium alloy
grain refinement
ultrasonic processing
solidification
nucleation
dissolution
title Joint Effect of Ultrasonic Vibrations and Solid Metal Addition on the Grain Refinement of an Aluminium Alloy
title_full Joint Effect of Ultrasonic Vibrations and Solid Metal Addition on the Grain Refinement of an Aluminium Alloy
title_fullStr Joint Effect of Ultrasonic Vibrations and Solid Metal Addition on the Grain Refinement of an Aluminium Alloy
title_full_unstemmed Joint Effect of Ultrasonic Vibrations and Solid Metal Addition on the Grain Refinement of an Aluminium Alloy
title_short Joint Effect of Ultrasonic Vibrations and Solid Metal Addition on the Grain Refinement of an Aluminium Alloy
title_sort joint effect of ultrasonic vibrations and solid metal addition on the grain refinement of an aluminium alloy
topic aluminium alloy
grain refinement
ultrasonic processing
solidification
nucleation
dissolution
url https://www.mdpi.com/2075-4701/9/2/161
work_keys_str_mv AT dmitryeskin jointeffectofultrasonicvibrationsandsolidmetaladditiononthegrainrefinementofanaluminiumalloy
AT fengwang jointeffectofultrasonicvibrationsandsolidmetaladditiononthegrainrefinementofanaluminiumalloy