Phase analysis of complex non-metallic inclusions in Al-deoxidized 42CrMo4 steel after contact with MgO–C refractories

This study extensively investigated characteristic non-metallic inclusions in oxidized and deoxidized 42CrMo4 steel after contact to MgO–C refractories, proposing possible formation and modification mechanisms of non-metallic inclusions. The structures and compositions of different inclusion species...

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Main Authors: Florian Kerber, Nora Bachhold, Piotr Malczyk, Thomas Schemmel, Helge Jansen, Christos G. Aneziris
Format: Article
Language:English
Published: Elsevier 2023-12-01
Series:Open Ceramics
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666539523001530
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author Florian Kerber
Nora Bachhold
Piotr Malczyk
Thomas Schemmel
Helge Jansen
Christos G. Aneziris
author_facet Florian Kerber
Nora Bachhold
Piotr Malczyk
Thomas Schemmel
Helge Jansen
Christos G. Aneziris
author_sort Florian Kerber
collection DOAJ
description This study extensively investigated characteristic non-metallic inclusions in oxidized and deoxidized 42CrMo4 steel after contact to MgO–C refractories, proposing possible formation and modification mechanisms of non-metallic inclusions. The structures and compositions of different inclusion species were analyzed, revealing various types: crystalline, amorphous, and complex inclusions containing both crystalline and amorphous phases. The latter always consisted of an amorphous Mn–Si–Al–O matrix containing various crystalline phases such as Al2O3, MnAl2O4 and/or MnTiO3. The formation of amorphous Mn–Si–Al–O inclusions was attributed to steel melt oxidation, while pure crystalline corundum inclusions resulted from both the steel melt oxidation and deoxidation. Alumina inclusions exhibited different shapes, likely because of variations in aluminum and oxygen supersaturation in the steel melt during their formation. Complex inclusions were suggested to form through precipitation on existing inclusions and mutual collision of pre-existing inclusions, facilitated by the non-wetting behavior of solid alumina inclusions in the steel melt.
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spelling doaj.art-a153f3985b7046aea94129ec727635c42023-12-15T07:26:19ZengElsevierOpen Ceramics2666-53952023-12-0116100481Phase analysis of complex non-metallic inclusions in Al-deoxidized 42CrMo4 steel after contact with MgO–C refractoriesFlorian Kerber0Nora Bachhold1Piotr Malczyk2Thomas Schemmel3Helge Jansen4Christos G. Aneziris5Technische Universität Bergakademie Freiberg, Institute of Ceramics, Refractories and Composite Materials, Agricolastraße 17, Freiberg, 09599, Germany; Corresponding author.Technische Universität Bergakademie Freiberg, Institute of Ceramics, Refractories and Composite Materials, Agricolastraße 17, Freiberg, 09599, GermanyTechnische Universität Bergakademie Freiberg, Institute of Ceramics, Refractories and Composite Materials, Agricolastraße 17, Freiberg, 09599, GermanyRefratechnik Steel GmbH, Research and Development, Am Seestern 5, Düsseldorf, 40547, GermanyRefratechnik Steel GmbH, Research and Development, Am Seestern 5, Düsseldorf, 40547, GermanyTechnische Universität Bergakademie Freiberg, Institute of Ceramics, Refractories and Composite Materials, Agricolastraße 17, Freiberg, 09599, GermanyThis study extensively investigated characteristic non-metallic inclusions in oxidized and deoxidized 42CrMo4 steel after contact to MgO–C refractories, proposing possible formation and modification mechanisms of non-metallic inclusions. The structures and compositions of different inclusion species were analyzed, revealing various types: crystalline, amorphous, and complex inclusions containing both crystalline and amorphous phases. The latter always consisted of an amorphous Mn–Si–Al–O matrix containing various crystalline phases such as Al2O3, MnAl2O4 and/or MnTiO3. The formation of amorphous Mn–Si–Al–O inclusions was attributed to steel melt oxidation, while pure crystalline corundum inclusions resulted from both the steel melt oxidation and deoxidation. Alumina inclusions exhibited different shapes, likely because of variations in aluminum and oxygen supersaturation in the steel melt during their formation. Complex inclusions were suggested to form through precipitation on existing inclusions and mutual collision of pre-existing inclusions, facilitated by the non-wetting behavior of solid alumina inclusions in the steel melt.http://www.sciencedirect.com/science/article/pii/S2666539523001530Non-metallic inclusionsPhase analysisEBSDComplex inclusions
spellingShingle Florian Kerber
Nora Bachhold
Piotr Malczyk
Thomas Schemmel
Helge Jansen
Christos G. Aneziris
Phase analysis of complex non-metallic inclusions in Al-deoxidized 42CrMo4 steel after contact with MgO–C refractories
Open Ceramics
Non-metallic inclusions
Phase analysis
EBSD
Complex inclusions
title Phase analysis of complex non-metallic inclusions in Al-deoxidized 42CrMo4 steel after contact with MgO–C refractories
title_full Phase analysis of complex non-metallic inclusions in Al-deoxidized 42CrMo4 steel after contact with MgO–C refractories
title_fullStr Phase analysis of complex non-metallic inclusions in Al-deoxidized 42CrMo4 steel after contact with MgO–C refractories
title_full_unstemmed Phase analysis of complex non-metallic inclusions in Al-deoxidized 42CrMo4 steel after contact with MgO–C refractories
title_short Phase analysis of complex non-metallic inclusions in Al-deoxidized 42CrMo4 steel after contact with MgO–C refractories
title_sort phase analysis of complex non metallic inclusions in al deoxidized 42crmo4 steel after contact with mgo c refractories
topic Non-metallic inclusions
Phase analysis
EBSD
Complex inclusions
url http://www.sciencedirect.com/science/article/pii/S2666539523001530
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