Mechanical and energy absorption properties of 3D-printed honeycomb structures with Voronoi tessellations

3D printing technology is the new frontier in building construction. It is especially useful for making small structures within a short period. Full construction, including interior partitions and exterior façades, can be achieved with this technology. This paper proposes a parametric Voronoi tessel...

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Main Authors: Abdelrahman Mohamed Ragab, Elsadig Mahdi, Kas Oosterhuis, Aamir Dean, John-John Cabibihan
Format: Article
Language:English
Published: Frontiers Media S.A. 2023-06-01
Series:Frontiers in Mechanical Engineering
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fmech.2023.1204893/full
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author Abdelrahman Mohamed Ragab
Elsadig Mahdi
Kas Oosterhuis
Aamir Dean
John-John Cabibihan
author_facet Abdelrahman Mohamed Ragab
Elsadig Mahdi
Kas Oosterhuis
Aamir Dean
John-John Cabibihan
author_sort Abdelrahman Mohamed Ragab
collection DOAJ
description 3D printing technology is the new frontier in building construction. It is especially useful for making small structures within a short period. Full construction, including interior partitions and exterior façades, can be achieved with this technology. This paper proposes a parametric Voronoi tessellations model for quickly generating and fabricating 3D-printed hexagonal honeycomb partitions for interior design. Comprehensive experimental testing was conducted to characterize the mechanical properties and investigate the energy absorption characteristics of the proposed 3D-printed hexagonal honeycomb while comparing it to alternative hexagonal honeycomb structures. The tests included tensile testing (ASTM-D638) of the printed Polylactic Acid (PLA) material, especially with the almost total absence of conducted research that reported mechanical properties for 3D printed material with low infill percentages such as 10%. In addition, an in-plane quasi-static axial compression testing of the lightweight honeycomb structures was also conducted on the printed structure with the same low infill percentage. Compared to non-Voronoi honeycomb structures, the Voronoi honeycomb resulted in superior mechanical and energy absorption properties with energy absorption values ranging from 350 to 435 J and crash force efficiency being 1.42 to 1.65.
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spelling doaj.art-a17ab3365b1547e5b5e810245cdbedb92023-06-07T05:27:05ZengFrontiers Media S.A.Frontiers in Mechanical Engineering2297-30792023-06-01910.3389/fmech.2023.12048931204893Mechanical and energy absorption properties of 3D-printed honeycomb structures with Voronoi tessellationsAbdelrahman Mohamed Ragab0Elsadig Mahdi1Kas Oosterhuis2Aamir Dean3John-John Cabibihan4Mechanical and Industrial Engineering Department, Qatar University, Doha, QatarMechanical and Industrial Engineering Department, Qatar University, Doha, QatarONL Innovation Studio, Netherlands, NetherlandsSchool of Civil Engineering, Sudan University of Science and Technology, Khartoum, SudanMechanical and Industrial Engineering Department, Qatar University, Doha, Qatar3D printing technology is the new frontier in building construction. It is especially useful for making small structures within a short period. Full construction, including interior partitions and exterior façades, can be achieved with this technology. This paper proposes a parametric Voronoi tessellations model for quickly generating and fabricating 3D-printed hexagonal honeycomb partitions for interior design. Comprehensive experimental testing was conducted to characterize the mechanical properties and investigate the energy absorption characteristics of the proposed 3D-printed hexagonal honeycomb while comparing it to alternative hexagonal honeycomb structures. The tests included tensile testing (ASTM-D638) of the printed Polylactic Acid (PLA) material, especially with the almost total absence of conducted research that reported mechanical properties for 3D printed material with low infill percentages such as 10%. In addition, an in-plane quasi-static axial compression testing of the lightweight honeycomb structures was also conducted on the printed structure with the same low infill percentage. Compared to non-Voronoi honeycomb structures, the Voronoi honeycomb resulted in superior mechanical and energy absorption properties with energy absorption values ranging from 350 to 435 J and crash force efficiency being 1.42 to 1.65.https://www.frontiersin.org/articles/10.3389/fmech.2023.1204893/fullhoneycomb structuresVoronoi tessellations3D printingPLAmechanical propertiesenergy absorption (EA)
spellingShingle Abdelrahman Mohamed Ragab
Elsadig Mahdi
Kas Oosterhuis
Aamir Dean
John-John Cabibihan
Mechanical and energy absorption properties of 3D-printed honeycomb structures with Voronoi tessellations
Frontiers in Mechanical Engineering
honeycomb structures
Voronoi tessellations
3D printing
PLA
mechanical properties
energy absorption (EA)
title Mechanical and energy absorption properties of 3D-printed honeycomb structures with Voronoi tessellations
title_full Mechanical and energy absorption properties of 3D-printed honeycomb structures with Voronoi tessellations
title_fullStr Mechanical and energy absorption properties of 3D-printed honeycomb structures with Voronoi tessellations
title_full_unstemmed Mechanical and energy absorption properties of 3D-printed honeycomb structures with Voronoi tessellations
title_short Mechanical and energy absorption properties of 3D-printed honeycomb structures with Voronoi tessellations
title_sort mechanical and energy absorption properties of 3d printed honeycomb structures with voronoi tessellations
topic honeycomb structures
Voronoi tessellations
3D printing
PLA
mechanical properties
energy absorption (EA)
url https://www.frontiersin.org/articles/10.3389/fmech.2023.1204893/full
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AT kasoosterhuis mechanicalandenergyabsorptionpropertiesof3dprintedhoneycombstructureswithvoronoitessellations
AT aamirdean mechanicalandenergyabsorptionpropertiesof3dprintedhoneycombstructureswithvoronoitessellations
AT johnjohncabibihan mechanicalandenergyabsorptionpropertiesof3dprintedhoneycombstructureswithvoronoitessellations