Crashworthy optimization of skeleton-filled FRP tubes based on back propagation neural network

Lightweight composite tubes have been widely used in vehicle safety systems as energy absorbers. To improve the crashworthiness of tubes, composite skeletons with a variety of cross-sectional profiles were ingeniously designed as internal reinforcements. Herein, a novel composite skeleton comprising...

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Main Authors: Yu Xiong, Haiyang Yang, Xinyu Li, Hongshuai Lei, Guoxing Lu
Format: Article
Language:English
Published: Elsevier 2023-12-01
Series:Heliyon
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2405844023102271
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author Yu Xiong
Haiyang Yang
Xinyu Li
Hongshuai Lei
Guoxing Lu
author_facet Yu Xiong
Haiyang Yang
Xinyu Li
Hongshuai Lei
Guoxing Lu
author_sort Yu Xiong
collection DOAJ
description Lightweight composite tubes have been widely used in vehicle safety systems as energy absorbers. To improve the crashworthiness of tubes, composite skeletons with a variety of cross-sectional profiles were ingeniously designed as internal reinforcements. Herein, a novel composite skeleton comprising cross-ribs and an inner circle (OS-skeleton) was proposed and integrally fabricated through the special assembling molds. The novel OS-skeleton presented a steady progressive failure mode under dynamic impact loads, leading to remarkable material utilization and energy absorption characteristics. Subsequently, finite element analysis (FEA) models were developed. The predicted response curves and deformation modes were consistent with the experimental results. Finally, a multi-objective optimization utilizing the back propagation neural network (BPNN) was then conducted to further enhance the mean crushing force (MCF) and specific energy absorption (SEA) by adjusting several structural parameters. The results showed that MCF and SEA increased with the increasing thickness of the skeletons and the number of circumferential ribs. By comparison, the diameter of inner tube and the number of circumferential ribs showed a non-linear relationship with the energy absorption characteristics due to their combined effects. In sum, the proposed composite tubes filled with OS-skeletons could maximize certain aspects of crashworthiness performance through proper structural design, demonstrating great potential for lightweight energy absorbers.
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spelling doaj.art-a1ed28739c354277815d0951f2a4d5132023-12-21T07:35:28ZengElsevierHeliyon2405-84402023-12-01912e23019Crashworthy optimization of skeleton-filled FRP tubes based on back propagation neural networkYu Xiong0Haiyang Yang1Xinyu Li2Hongshuai Lei3Guoxing Lu4Institute of Advanced Structure Technology, Beijing Institute of Technology, Beijing, 100081, PR ChinaShanghai Electro-Mechanical Engineering Institute, Shanghai, 201109, PR China; Corresponding author.Institute of Advanced Structure Technology, Beijing Institute of Technology, Beijing, 100081, PR ChinaInstitute of Advanced Structure Technology, Beijing Institute of Technology, Beijing, 100081, PR China; Corresponding author.Faculty of Science, Engineering and Technology, Swinburne University of Technology, Hawthorn, Vic, 3122, AustraliaLightweight composite tubes have been widely used in vehicle safety systems as energy absorbers. To improve the crashworthiness of tubes, composite skeletons with a variety of cross-sectional profiles were ingeniously designed as internal reinforcements. Herein, a novel composite skeleton comprising cross-ribs and an inner circle (OS-skeleton) was proposed and integrally fabricated through the special assembling molds. The novel OS-skeleton presented a steady progressive failure mode under dynamic impact loads, leading to remarkable material utilization and energy absorption characteristics. Subsequently, finite element analysis (FEA) models were developed. The predicted response curves and deformation modes were consistent with the experimental results. Finally, a multi-objective optimization utilizing the back propagation neural network (BPNN) was then conducted to further enhance the mean crushing force (MCF) and specific energy absorption (SEA) by adjusting several structural parameters. The results showed that MCF and SEA increased with the increasing thickness of the skeletons and the number of circumferential ribs. By comparison, the diameter of inner tube and the number of circumferential ribs showed a non-linear relationship with the energy absorption characteristics due to their combined effects. In sum, the proposed composite tubes filled with OS-skeletons could maximize certain aspects of crashworthiness performance through proper structural design, demonstrating great potential for lightweight energy absorbers.http://www.sciencedirect.com/science/article/pii/S2405844023102271Thin-walled structuresFiber-reinforced plasticCrashworthinessMulti-objective optimization
spellingShingle Yu Xiong
Haiyang Yang
Xinyu Li
Hongshuai Lei
Guoxing Lu
Crashworthy optimization of skeleton-filled FRP tubes based on back propagation neural network
Heliyon
Thin-walled structures
Fiber-reinforced plastic
Crashworthiness
Multi-objective optimization
title Crashworthy optimization of skeleton-filled FRP tubes based on back propagation neural network
title_full Crashworthy optimization of skeleton-filled FRP tubes based on back propagation neural network
title_fullStr Crashworthy optimization of skeleton-filled FRP tubes based on back propagation neural network
title_full_unstemmed Crashworthy optimization of skeleton-filled FRP tubes based on back propagation neural network
title_short Crashworthy optimization of skeleton-filled FRP tubes based on back propagation neural network
title_sort crashworthy optimization of skeleton filled frp tubes based on back propagation neural network
topic Thin-walled structures
Fiber-reinforced plastic
Crashworthiness
Multi-objective optimization
url http://www.sciencedirect.com/science/article/pii/S2405844023102271
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AT xinyuli crashworthyoptimizationofskeletonfilledfrptubesbasedonbackpropagationneuralnetwork
AT hongshuailei crashworthyoptimizationofskeletonfilledfrptubesbasedonbackpropagationneuralnetwork
AT guoxinglu crashworthyoptimizationofskeletonfilledfrptubesbasedonbackpropagationneuralnetwork