Optimization of a Cascaded H-Bridge Inverter for Electric Vehicle Applications Including Cost Consideration

This paper presents a method to find the optimal configuration for an electric vehicle energy storage system using a cascaded H-bridge (CHB) inverter. CHB multilevel inverters enable a better utilization of the battery pack, because cells/modules with manufacturing tolerances in terms of capacity ca...

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Main Authors: Felix Roemer, Massab Ahmad, Fengqi Chang, Markus Lienkamp
Format: Article
Language:English
Published: MDPI AG 2019-11-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/12/22/4272
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author Felix Roemer
Massab Ahmad
Fengqi Chang
Markus Lienkamp
author_facet Felix Roemer
Massab Ahmad
Fengqi Chang
Markus Lienkamp
author_sort Felix Roemer
collection DOAJ
description This paper presents a method to find the optimal configuration for an electric vehicle energy storage system using a cascaded H-bridge (CHB) inverter. CHB multilevel inverters enable a better utilization of the battery pack, because cells/modules with manufacturing tolerances in terms of capacity can be selectively discharged instead of being passively balanced by discharging them over resistors. The balancing algorithms have been investigated in many studies for the CHB topology. However, it has not yet been investigated to which extend a conventional pack can be modularized in a CHB configuration. Therefore, this paper explores different configurations by simulating different switch models, switch configurations, and number of levels for a CHB inverter along with a reference load model to find the optimal design of the system. The configuration is also considered from an economically point of view, as the most efficient solution might not be cost-effective to be installed in a common production vehicle. It is found that four modules per phase give the best compromise between efficiency and costs. Paralleling smaller switches should be preferred over the usage of fewer, larger switches. Moreover, selecting specific existing components results in higher savings compared to theoretical optimal components.
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spelling doaj.art-a1fa4a339d9e4a8585e65e1b147656172022-12-22T03:59:22ZengMDPI AGEnergies1996-10732019-11-011222427210.3390/en12224272en12224272Optimization of a Cascaded H-Bridge Inverter for Electric Vehicle Applications Including Cost ConsiderationFelix Roemer0Massab Ahmad1Fengqi Chang2Markus Lienkamp3TUM CREATE Ltd., 1 CREATE Way, #10-02 CREATE Tower, Singapore 138602, SingaporeTUM CREATE Ltd., 1 CREATE Way, #10-02 CREATE Tower, Singapore 138602, SingaporeTUM CREATE Ltd., 1 CREATE Way, #10-02 CREATE Tower, Singapore 138602, SingaporeInstitute of Automotive Technology, Technical University of Munich, Boltzmannstr. 15, 85748 Garching, GermanyThis paper presents a method to find the optimal configuration for an electric vehicle energy storage system using a cascaded H-bridge (CHB) inverter. CHB multilevel inverters enable a better utilization of the battery pack, because cells/modules with manufacturing tolerances in terms of capacity can be selectively discharged instead of being passively balanced by discharging them over resistors. The balancing algorithms have been investigated in many studies for the CHB topology. However, it has not yet been investigated to which extend a conventional pack can be modularized in a CHB configuration. Therefore, this paper explores different configurations by simulating different switch models, switch configurations, and number of levels for a CHB inverter along with a reference load model to find the optimal design of the system. The configuration is also considered from an economically point of view, as the most efficient solution might not be cost-effective to be installed in a common production vehicle. It is found that four modules per phase give the best compromise between efficiency and costs. Paralleling smaller switches should be preferred over the usage of fewer, larger switches. Moreover, selecting specific existing components results in higher savings compared to theoretical optimal components.https://www.mdpi.com/1996-1073/12/22/4272cascaded h-bridge inverterbattery balancingbattery toleranceselectric vehiclescost efficient inverter
spellingShingle Felix Roemer
Massab Ahmad
Fengqi Chang
Markus Lienkamp
Optimization of a Cascaded H-Bridge Inverter for Electric Vehicle Applications Including Cost Consideration
Energies
cascaded h-bridge inverter
battery balancing
battery tolerances
electric vehicles
cost efficient inverter
title Optimization of a Cascaded H-Bridge Inverter for Electric Vehicle Applications Including Cost Consideration
title_full Optimization of a Cascaded H-Bridge Inverter for Electric Vehicle Applications Including Cost Consideration
title_fullStr Optimization of a Cascaded H-Bridge Inverter for Electric Vehicle Applications Including Cost Consideration
title_full_unstemmed Optimization of a Cascaded H-Bridge Inverter for Electric Vehicle Applications Including Cost Consideration
title_short Optimization of a Cascaded H-Bridge Inverter for Electric Vehicle Applications Including Cost Consideration
title_sort optimization of a cascaded h bridge inverter for electric vehicle applications including cost consideration
topic cascaded h-bridge inverter
battery balancing
battery tolerances
electric vehicles
cost efficient inverter
url https://www.mdpi.com/1996-1073/12/22/4272
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AT massabahmad optimizationofacascadedhbridgeinverterforelectricvehicleapplicationsincludingcostconsideration
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AT markuslienkamp optimizationofacascadedhbridgeinverterforelectricvehicleapplicationsincludingcostconsideration