Fatigue Strength Assessment of an Aluminium Alloy Car Body Using Multiaxial Criteria and Cumulative Fatigue Damage Theory

With the rapid development of urban rail transit, metro vehicles have become preferred choices for urban transportation. It is important to accurately evaluate the fatigue strength of a car body to ensure subway safety. A new method based on multiaxial stress criteria and cumulative fatigue damage t...

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Main Authors: Yiming Shangguan, Wenjing Wang, Chao Yang, Anrui He
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/1/215
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author Yiming Shangguan
Wenjing Wang
Chao Yang
Anrui He
author_facet Yiming Shangguan
Wenjing Wang
Chao Yang
Anrui He
author_sort Yiming Shangguan
collection DOAJ
description With the rapid development of urban rail transit, metro vehicles have become preferred choices for urban transportation. It is important to accurately evaluate the fatigue strength of a car body to ensure subway safety. A new method based on multiaxial stress criteria and cumulative fatigue damage theory was proposed for the fatigue strength assessment of welded joints of an aluminium alloy head car body subjected to variable cyclic loads. A local coordinate system was established, according to the geometrical characteristics of the weld. Local stresses perpendicular and parallel to the weld seam were obtained to calculate the stress ratio, stress range, and allowable stress value corresponding to the stress component. Then, the fatigue strength utilization of the joints was estimated to determine whether the fatigue strength of the weld met the design requirements. Moreover, the estimated fatigue life of the car body was predicted with cumulative fatigue damage theory. This method considers both the material utilization degree in multiple stress states and the estimated body fatigue life of the car body. The research results provide a reference and a more comprehensive guarantee for the fatigue strength evaluation of a subway car body’s welded structure to ensure vehicle safety.
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spelling doaj.art-a20780f21b624eb9ab780c1bc3fb3ba22023-11-16T14:52:15ZengMDPI AGApplied Sciences2076-34172022-12-0113121510.3390/app13010215Fatigue Strength Assessment of an Aluminium Alloy Car Body Using Multiaxial Criteria and Cumulative Fatigue Damage TheoryYiming Shangguan0Wenjing Wang1Chao Yang2Anrui He3National Engineering Technology Research Center of Flat Rolling Equipment, University of Science and Technology Beijing, Beijing 100083, ChinaSchool of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044, ChinaSchool of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044, ChinaNational Engineering Technology Research Center of Flat Rolling Equipment, University of Science and Technology Beijing, Beijing 100083, ChinaWith the rapid development of urban rail transit, metro vehicles have become preferred choices for urban transportation. It is important to accurately evaluate the fatigue strength of a car body to ensure subway safety. A new method based on multiaxial stress criteria and cumulative fatigue damage theory was proposed for the fatigue strength assessment of welded joints of an aluminium alloy head car body subjected to variable cyclic loads. A local coordinate system was established, according to the geometrical characteristics of the weld. Local stresses perpendicular and parallel to the weld seam were obtained to calculate the stress ratio, stress range, and allowable stress value corresponding to the stress component. Then, the fatigue strength utilization of the joints was estimated to determine whether the fatigue strength of the weld met the design requirements. Moreover, the estimated fatigue life of the car body was predicted with cumulative fatigue damage theory. This method considers both the material utilization degree in multiple stress states and the estimated body fatigue life of the car body. The research results provide a reference and a more comprehensive guarantee for the fatigue strength evaluation of a subway car body’s welded structure to ensure vehicle safety.https://www.mdpi.com/2076-3417/13/1/215fatigue strength assessmentaluminium alloy car bodymultiaxial criteriacumulative fatigue damage theorywelded joints
spellingShingle Yiming Shangguan
Wenjing Wang
Chao Yang
Anrui He
Fatigue Strength Assessment of an Aluminium Alloy Car Body Using Multiaxial Criteria and Cumulative Fatigue Damage Theory
Applied Sciences
fatigue strength assessment
aluminium alloy car body
multiaxial criteria
cumulative fatigue damage theory
welded joints
title Fatigue Strength Assessment of an Aluminium Alloy Car Body Using Multiaxial Criteria and Cumulative Fatigue Damage Theory
title_full Fatigue Strength Assessment of an Aluminium Alloy Car Body Using Multiaxial Criteria and Cumulative Fatigue Damage Theory
title_fullStr Fatigue Strength Assessment of an Aluminium Alloy Car Body Using Multiaxial Criteria and Cumulative Fatigue Damage Theory
title_full_unstemmed Fatigue Strength Assessment of an Aluminium Alloy Car Body Using Multiaxial Criteria and Cumulative Fatigue Damage Theory
title_short Fatigue Strength Assessment of an Aluminium Alloy Car Body Using Multiaxial Criteria and Cumulative Fatigue Damage Theory
title_sort fatigue strength assessment of an aluminium alloy car body using multiaxial criteria and cumulative fatigue damage theory
topic fatigue strength assessment
aluminium alloy car body
multiaxial criteria
cumulative fatigue damage theory
welded joints
url https://www.mdpi.com/2076-3417/13/1/215
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