Sustainability of food side streams: a case study of fermented blends made with sour whey and sunflower press cake powder using the back-slopping technique

The exploitation of by-products is a key factor to increase the sustainability of the agri-food chain and fermentation is a simple and eco-friendly process for achieving safe and suitable food materials. In this study, we investigated the possibility to manage a spontaneous fermentation of blends ma...

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Main Authors: Nicola Mangieri, Gerardo Rosciano, Davide Porcellato, Anja Ruud Winther, Ivano De Noni, Daniela Fracassetti, Roberto Foschino, Ileana Vigentini
Format: Article
Language:English
Published: Frontiers Media S.A. 2023-05-01
Series:Frontiers in Sustainable Food Systems
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fsufs.2023.1166002/full
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author Nicola Mangieri
Gerardo Rosciano
Davide Porcellato
Anja Ruud Winther
Ivano De Noni
Daniela Fracassetti
Roberto Foschino
Ileana Vigentini
author_facet Nicola Mangieri
Gerardo Rosciano
Davide Porcellato
Anja Ruud Winther
Ivano De Noni
Daniela Fracassetti
Roberto Foschino
Ileana Vigentini
author_sort Nicola Mangieri
collection DOAJ
description The exploitation of by-products is a key factor to increase the sustainability of the agri-food chain and fermentation is a simple and eco-friendly process for achieving safe and suitable food materials. In this study, we investigated the possibility to manage a spontaneous fermentation of blends made with different proportions of two food side streams (bovine acid whey and sunflower press cake powder) through the application of a back-slopping technique of the mixed material incubated at 26°C in static conditions. A full-factorial 2-factor 3-level design of experiment was applied to infer the effect of the percent (w/w) of press cake powder in the mixture (20, 25, and 30%) and the rate of back-slopping inoculum (15, 30, and 45%). The pH value, titratable acidity, content of sugars, organic acids, and phenolic acids, enumeration of lactic acid bacteria, yeasts and molds, bacterial contaminants, presumptive Bacillus cereus, and Escherichia coli were measured for each fermentation step at 0, 24, 48, and 72 h. On the same samples, a metataxonomics analysis, targeted on bacterial 16S rRNA gene and fungal ITS region, was performed by using the Illumina MiSeq platform. Acidification of the blends (on average, starting pH = 5.45 ± 011, final pH = 4.61 ± 0.11; starting acidity =13.68 ± 1.02 °SH/50 mL, final acidity = 28.17 ± 2.92°SH/50 mL) and high LAB counts (on average, 9.39 log CFU/g ± 0.25) were observed at the end of each refreshment. In all fermented mixtures, B. cereus, E. coli, and molds counts were lower than the detection limit (<2 log CFU/g), whereas bacterial contaminants, overall spore-formers, were always present (3.74 log CFU/g ± 0.27). After 72 h, the dropping of pH value was maximum, yielding significant differences compared to previous fermentation steps (p < 0.01); particularly, the lowest pH (4.45 ± 0.06) was achieved in the central points of DoE (25% of press cake powder and 30% of back-slopping rate), representing the most suitable condition. Results from both culture-dependent and -independent techniques were consistent; although Lactococcus lactis, continuously deriving from the acid whey, was the main LAB, Pediococcus pentosaceus appeared and, in some cases, became the dominant species. Finally, a long-term trial (about 1 month), using the best condition previously pointed out, was performed with an extension of the incubation time to 84 h for each refreshment. The increase in acidity forced the natural selection toward acid-tolerant microbial strains confirming the former results. Although preliminary, these findings can be useful for developing innovative operations to manage these two relevant side streams implementing the circularity of food resources.
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spelling doaj.art-a26dabf88cd74f9c8f98ddcdce963e072023-05-03T05:06:58ZengFrontiers Media S.A.Frontiers in Sustainable Food Systems2571-581X2023-05-01710.3389/fsufs.2023.11660021166002Sustainability of food side streams: a case study of fermented blends made with sour whey and sunflower press cake powder using the back-slopping techniqueNicola Mangieri0Gerardo Rosciano1Davide Porcellato2Anja Ruud Winther3Ivano De Noni4Daniela Fracassetti5Roberto Foschino6Ileana Vigentini7Department of Food, Environmental and Nutritional Sciences, Università degli Studi di Milano, Milan, ItalySchool of Industrial and Information Engineering, Politecnico di Milano, Milan, ItalyFaculty of Chemistry, Biotechnology and Food Science, Norwegian University of Life Sciences, Ås, NorwayFaculty of Chemistry, Biotechnology and Food Science, Norwegian University of Life Sciences, Ås, NorwayDepartment of Food, Environmental and Nutritional Sciences, Università degli Studi di Milano, Milan, ItalyDepartment of Food, Environmental and Nutritional Sciences, Università degli Studi di Milano, Milan, ItalyOne Heath Unit, Department of Biomedical, Surgical and Dental Sciences, Università degli Studi di Milano, Milan, ItalyOne Heath Unit, Department of Biomedical, Surgical and Dental Sciences, Università degli Studi di Milano, Milan, ItalyThe exploitation of by-products is a key factor to increase the sustainability of the agri-food chain and fermentation is a simple and eco-friendly process for achieving safe and suitable food materials. In this study, we investigated the possibility to manage a spontaneous fermentation of blends made with different proportions of two food side streams (bovine acid whey and sunflower press cake powder) through the application of a back-slopping technique of the mixed material incubated at 26°C in static conditions. A full-factorial 2-factor 3-level design of experiment was applied to infer the effect of the percent (w/w) of press cake powder in the mixture (20, 25, and 30%) and the rate of back-slopping inoculum (15, 30, and 45%). The pH value, titratable acidity, content of sugars, organic acids, and phenolic acids, enumeration of lactic acid bacteria, yeasts and molds, bacterial contaminants, presumptive Bacillus cereus, and Escherichia coli were measured for each fermentation step at 0, 24, 48, and 72 h. On the same samples, a metataxonomics analysis, targeted on bacterial 16S rRNA gene and fungal ITS region, was performed by using the Illumina MiSeq platform. Acidification of the blends (on average, starting pH = 5.45 ± 011, final pH = 4.61 ± 0.11; starting acidity =13.68 ± 1.02 °SH/50 mL, final acidity = 28.17 ± 2.92°SH/50 mL) and high LAB counts (on average, 9.39 log CFU/g ± 0.25) were observed at the end of each refreshment. In all fermented mixtures, B. cereus, E. coli, and molds counts were lower than the detection limit (<2 log CFU/g), whereas bacterial contaminants, overall spore-formers, were always present (3.74 log CFU/g ± 0.27). After 72 h, the dropping of pH value was maximum, yielding significant differences compared to previous fermentation steps (p < 0.01); particularly, the lowest pH (4.45 ± 0.06) was achieved in the central points of DoE (25% of press cake powder and 30% of back-slopping rate), representing the most suitable condition. Results from both culture-dependent and -independent techniques were consistent; although Lactococcus lactis, continuously deriving from the acid whey, was the main LAB, Pediococcus pentosaceus appeared and, in some cases, became the dominant species. Finally, a long-term trial (about 1 month), using the best condition previously pointed out, was performed with an extension of the incubation time to 84 h for each refreshment. The increase in acidity forced the natural selection toward acid-tolerant microbial strains confirming the former results. Although preliminary, these findings can be useful for developing innovative operations to manage these two relevant side streams implementing the circularity of food resources.https://www.frontiersin.org/articles/10.3389/fsufs.2023.1166002/fullacid wheyfood chain sustainabilityLactococcus lactisPediococcus pentosaceussunflower press cakeback-slopping technique
spellingShingle Nicola Mangieri
Gerardo Rosciano
Davide Porcellato
Anja Ruud Winther
Ivano De Noni
Daniela Fracassetti
Roberto Foschino
Ileana Vigentini
Sustainability of food side streams: a case study of fermented blends made with sour whey and sunflower press cake powder using the back-slopping technique
Frontiers in Sustainable Food Systems
acid whey
food chain sustainability
Lactococcus lactis
Pediococcus pentosaceus
sunflower press cake
back-slopping technique
title Sustainability of food side streams: a case study of fermented blends made with sour whey and sunflower press cake powder using the back-slopping technique
title_full Sustainability of food side streams: a case study of fermented blends made with sour whey and sunflower press cake powder using the back-slopping technique
title_fullStr Sustainability of food side streams: a case study of fermented blends made with sour whey and sunflower press cake powder using the back-slopping technique
title_full_unstemmed Sustainability of food side streams: a case study of fermented blends made with sour whey and sunflower press cake powder using the back-slopping technique
title_short Sustainability of food side streams: a case study of fermented blends made with sour whey and sunflower press cake powder using the back-slopping technique
title_sort sustainability of food side streams a case study of fermented blends made with sour whey and sunflower press cake powder using the back slopping technique
topic acid whey
food chain sustainability
Lactococcus lactis
Pediococcus pentosaceus
sunflower press cake
back-slopping technique
url https://www.frontiersin.org/articles/10.3389/fsufs.2023.1166002/full
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