Novel Method of Increased Efficiency Corn Drying on a Fixed Bed by Condensation

Exhaust air recycling is a simple and commonly used technique to save energy when using a dryer. The fixed-bed drying test device with increased efficiency by condensation is a clean and energy-saving drying test device developed by combining exhaust air recycling and condensation dehumidification t...

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Main Authors: Daping Fu, Wenfu Wu, Guiying Wang, Hong Xu, Feng Han, Zhe Liu
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Foods
Subjects:
Online Access:https://www.mdpi.com/2304-8158/12/5/1027
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author Daping Fu
Wenfu Wu
Guiying Wang
Hong Xu
Feng Han
Zhe Liu
author_facet Daping Fu
Wenfu Wu
Guiying Wang
Hong Xu
Feng Han
Zhe Liu
author_sort Daping Fu
collection DOAJ
description Exhaust air recycling is a simple and commonly used technique to save energy when using a dryer. The fixed-bed drying test device with increased efficiency by condensation is a clean and energy-saving drying test device developed by combining exhaust air recycling and condensation dehumidification technology. In this paper, through comparisons with or without exhaust air circulation using the single factor test of drying process parameters and the response surface test of corn drying on this test device to investigate the energy-saving effect and drying characteristics resulting from the novel drying method of increased efficiency by condensation. We drew the following main conclusions: (1) increased efficiency drying by condensation resulted in an energy savings of 32–56% compared with the conventional open hot air drying; and (2) during the increased efficiency corn drying by condensation, the mean energy and exergy efficiencies were within 31.65–51.26% and 41.69–63.52%, respectively, when the air temperature was in the 30–55 °C range, and they were 24.96–65.28% and 30.40–84.90%, respectively, when the air passed through the grain layer at 0.2–0.6 m/s; both of these increased with increasing air temperature, and decreased with increasing air velocity. These conclusions may constitute an important reference for investigating the energy-saving drying process of increased efficiency by condensation and developing relevant energy-saving drying equipment.
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spelling doaj.art-a2b175ac81f343bb9876d6b191c1ed612023-11-17T07:41:14ZengMDPI AGFoods2304-81582023-02-01125102710.3390/foods12051027Novel Method of Increased Efficiency Corn Drying on a Fixed Bed by CondensationDaping Fu0Wenfu Wu1Guiying Wang2Hong Xu3Feng Han4Zhe Liu5College of Biological and Agricultural Engineering, Jilin University, 5988 Renmin Road, Changchun 130025, ChinaCollege of Biological and Agricultural Engineering, Jilin University, 5988 Renmin Road, Changchun 130025, ChinaCollege of Biological and Agricultural Engineering, Jilin University, 5988 Renmin Road, Changchun 130025, ChinaCollege of Materials Science and Engineering, Jilin University, 5988 Renmin Road, Changchun 130025, ChinaCollege of Biological and Agricultural Engineering, Jilin University, 5988 Renmin Road, Changchun 130025, ChinaCollege of Biological and Agricultural Engineering, Jilin University, 5988 Renmin Road, Changchun 130025, ChinaExhaust air recycling is a simple and commonly used technique to save energy when using a dryer. The fixed-bed drying test device with increased efficiency by condensation is a clean and energy-saving drying test device developed by combining exhaust air recycling and condensation dehumidification technology. In this paper, through comparisons with or without exhaust air circulation using the single factor test of drying process parameters and the response surface test of corn drying on this test device to investigate the energy-saving effect and drying characteristics resulting from the novel drying method of increased efficiency by condensation. We drew the following main conclusions: (1) increased efficiency drying by condensation resulted in an energy savings of 32–56% compared with the conventional open hot air drying; and (2) during the increased efficiency corn drying by condensation, the mean energy and exergy efficiencies were within 31.65–51.26% and 41.69–63.52%, respectively, when the air temperature was in the 30–55 °C range, and they were 24.96–65.28% and 30.40–84.90%, respectively, when the air passed through the grain layer at 0.2–0.6 m/s; both of these increased with increasing air temperature, and decreased with increasing air velocity. These conclusions may constitute an important reference for investigating the energy-saving drying process of increased efficiency by condensation and developing relevant energy-saving drying equipment.https://www.mdpi.com/2304-8158/12/5/1027increased efficiency by condensationenergy-saving dryingenergy efficiencyexergy efficiencyimprovement potential ratesustainability index
spellingShingle Daping Fu
Wenfu Wu
Guiying Wang
Hong Xu
Feng Han
Zhe Liu
Novel Method of Increased Efficiency Corn Drying on a Fixed Bed by Condensation
Foods
increased efficiency by condensation
energy-saving drying
energy efficiency
exergy efficiency
improvement potential rate
sustainability index
title Novel Method of Increased Efficiency Corn Drying on a Fixed Bed by Condensation
title_full Novel Method of Increased Efficiency Corn Drying on a Fixed Bed by Condensation
title_fullStr Novel Method of Increased Efficiency Corn Drying on a Fixed Bed by Condensation
title_full_unstemmed Novel Method of Increased Efficiency Corn Drying on a Fixed Bed by Condensation
title_short Novel Method of Increased Efficiency Corn Drying on a Fixed Bed by Condensation
title_sort novel method of increased efficiency corn drying on a fixed bed by condensation
topic increased efficiency by condensation
energy-saving drying
energy efficiency
exergy efficiency
improvement potential rate
sustainability index
url https://www.mdpi.com/2304-8158/12/5/1027
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AT hongxu novelmethodofincreasedefficiencycorndryingonafixedbedbycondensation
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