Newly developed vacuum differential pressure casting of thin-walled complicated Al-alloy castings

The newly designed vacuum differential pressure casting (VDPC) unit was introduced, by which the capability of the VDPC process to produce thin-walled complicated Al-alloy castings, that are free from oxides, gas pore and shrinkage cavity and thus enhance overall part quality, was studied. Experimen...

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Main Authors: Xuanpu DONG, Naiyu HUANG, Shushen WU
Format: Article
Language:English
Published: Foundry Journal Agency 2005-05-01
Series:China Foundry
Subjects:
Online Access:http://www.foundryworld.com/uploadfile/20094757860893.pdf
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author Xuanpu DONG
Naiyu HUANG
Shushen WU
author_facet Xuanpu DONG
Naiyu HUANG
Shushen WU
author_sort Xuanpu DONG
collection DOAJ
description The newly designed vacuum differential pressure casting (VDPC) unit was introduced, by which the capability of the VDPC process to produce thin-walled complicated Al-alloy castings, that are free from oxides, gas pore and shrinkage cavity and thus enhance overall part quality, was studied. Experimental results were compared with those of traditional gravity pouring and vacuum suction casting. The first series of experiments were focused on investigating thecastability of thin section Al-alloy casting. In the second series of experiments the metallographic evidence, casting strength and soundness were examined. Finally, case studies of very interesting thin walled complicated casting applications were described. The advantages of the described technique have made possible to produce thin walled complicated Al-alloy casting (up to a section thickness of 1 mm), which is not practical for gravity pouring and vacuum suction casting.
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spelling doaj.art-a2c805b321d54379b1137011ea507e192022-12-22T03:28:19ZengFoundry Journal AgencyChina Foundry1672-64212005-05-0122102107Newly developed vacuum differential pressure casting of thin-walled complicated Al-alloy castingsXuanpu DONGNaiyu HUANGShushen WUThe newly designed vacuum differential pressure casting (VDPC) unit was introduced, by which the capability of the VDPC process to produce thin-walled complicated Al-alloy castings, that are free from oxides, gas pore and shrinkage cavity and thus enhance overall part quality, was studied. Experimental results were compared with those of traditional gravity pouring and vacuum suction casting. The first series of experiments were focused on investigating thecastability of thin section Al-alloy casting. In the second series of experiments the metallographic evidence, casting strength and soundness were examined. Finally, case studies of very interesting thin walled complicated casting applications were described. The advantages of the described technique have made possible to produce thin walled complicated Al-alloy casting (up to a section thickness of 1 mm), which is not practical for gravity pouring and vacuum suction casting.http://www.foundryworld.com/uploadfile/20094757860893.pdfvacuum differential pressure castingcomplicated thin walled castingscounter gravity casting
spellingShingle Xuanpu DONG
Naiyu HUANG
Shushen WU
Newly developed vacuum differential pressure casting of thin-walled complicated Al-alloy castings
China Foundry
vacuum differential pressure casting
complicated thin walled castings
counter gravity casting
title Newly developed vacuum differential pressure casting of thin-walled complicated Al-alloy castings
title_full Newly developed vacuum differential pressure casting of thin-walled complicated Al-alloy castings
title_fullStr Newly developed vacuum differential pressure casting of thin-walled complicated Al-alloy castings
title_full_unstemmed Newly developed vacuum differential pressure casting of thin-walled complicated Al-alloy castings
title_short Newly developed vacuum differential pressure casting of thin-walled complicated Al-alloy castings
title_sort newly developed vacuum differential pressure casting of thin walled complicated al alloy castings
topic vacuum differential pressure casting
complicated thin walled castings
counter gravity casting
url http://www.foundryworld.com/uploadfile/20094757860893.pdf
work_keys_str_mv AT xuanpudong newlydevelopedvacuumdifferentialpressurecastingofthinwalledcomplicatedalalloycastings
AT naiyuhuang newlydevelopedvacuumdifferentialpressurecastingofthinwalledcomplicatedalalloycastings
AT shushenwu newlydevelopedvacuumdifferentialpressurecastingofthinwalledcomplicatedalalloycastings