Microstructure and shape memory properties of Cu-Al-Fe alloys with different Al contents made by additive manufacturing technology

The Al contents play an exceedingly important role in Cu-Al system shape memory alloys (SMAs), and Cu-Al-Fe alloy represents the new development directions of Cu-Al system SMAs. The Cu-xAl-4Fe (x = 11, 13, 15 wt%) alloys, which take the powder core wire with a structure resistant to element burning...

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Main Authors: Hongyu Wang, Jinlei Huang, Sheng Chen, Xiaoming Yuan, Jian Zhu, Duo Xu, Jizhou Mao
Format: Article
Language:English
Published: IOP Publishing 2022-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/ac8d4f
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author Hongyu Wang
Jinlei Huang
Sheng Chen
Xiaoming Yuan
Jian Zhu
Duo Xu
Jizhou Mao
author_facet Hongyu Wang
Jinlei Huang
Sheng Chen
Xiaoming Yuan
Jian Zhu
Duo Xu
Jizhou Mao
author_sort Hongyu Wang
collection DOAJ
description The Al contents play an exceedingly important role in Cu-Al system shape memory alloys (SMAs), and Cu-Al-Fe alloy represents the new development directions of Cu-Al system SMAs. The Cu-xAl-4Fe (x = 11, 13, 15 wt%) alloys, which take the powder core wire with a structure resistant to element burning as additive manufacturing materials, were prepared by arc melt deposition process. In this work, the as-deposited, quenched and deformed microstructure was studied in detail by utilizing OM, SEM, and XRD. The shape memory properties of the alloys were analyzed by the bending tests. The effect mechanism of the Al content on the shape memory properties of Cu-Al-Fe alloys was also investigated. Results show that the as-deposited microstructure presents sub-eutectic to hyper-eutectic characteristics with the rise in Al content. After quenching, the microstructure of 11 wt% Al, 13 wt% Al, and 15 wt% Al alloys are the α ‘ martensite, the β _1 ’ martensite, and the β _1 austenite with high order degrees. Under 4% pre-strain, the shape memory recovery rate of the 13 and 15 wt% Al alloy is 100%, but the shape memory recovery rate of 11 wt% Al alloy is only 22.6%. However, compared with the ductility of 11 and 13 wt% Al alloy, that of 15 wt% Al alloy is poor, which causes failure to withstand 4% bending pre-strain. After bending deformation, cracks of 15 wt% Al alloy along the crystals appear and cause the memory strip to break. The analysis indicates that the properties of Cu-Al-Fe alloy have an intense sensitivity to the Al element. The martensitic order degree of the alloy is elevated with the increase in the Al content, and the grain interface gradually becomes sharper. Solidification impurities are formed at the grain boundary during the additive manufacturing process due to the influence of the interface energy. At the same time, the invading O _2 combines with the more active Al element to form metal oxidation, which markedly reduces the grain boundary strength and the bending strength of the alloy. As a result, the shape memory properties cannot be reflected in the case of high Al content.
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spelling doaj.art-a308fa8f13284898bcb1532b0283fa492023-08-09T16:16:10ZengIOP PublishingMaterials Research Express2053-15912022-01-019909570110.1088/2053-1591/ac8d4fMicrostructure and shape memory properties of Cu-Al-Fe alloys with different Al contents made by additive manufacturing technologyHongyu Wang0https://orcid.org/0000-0002-3790-608XJinlei Huang1Sheng Chen2Xiaoming Yuan3Jian Zhu4Duo Xu5Jizhou Mao6School of Mechanical Engineering, Jiangsu University , Zhenjiang, Jiangsu, 212013, People’s Republic of ChinaSchool of Mechanical Engineering, Jiangsu University , Zhenjiang, Jiangsu, 212013, People’s Republic of ChinaSchool of Mechanical Engineering, Jiangsu University , Zhenjiang, Jiangsu, 212013, People’s Republic of ChinaSchool of Mechanical Engineering, Jiangsu University , Zhenjiang, Jiangsu, 212013, People’s Republic of ChinaSchool of Mechanical Engineering, Jiangsu University , Zhenjiang, Jiangsu, 212013, People’s Republic of ChinaSchool of Mechanical Engineering, Jiangsu University , Zhenjiang, Jiangsu, 212013, People’s Republic of ChinaSchool of Mechanical Engineering, Jiangsu University , Zhenjiang, Jiangsu, 212013, People’s Republic of ChinaThe Al contents play an exceedingly important role in Cu-Al system shape memory alloys (SMAs), and Cu-Al-Fe alloy represents the new development directions of Cu-Al system SMAs. The Cu-xAl-4Fe (x = 11, 13, 15 wt%) alloys, which take the powder core wire with a structure resistant to element burning as additive manufacturing materials, were prepared by arc melt deposition process. In this work, the as-deposited, quenched and deformed microstructure was studied in detail by utilizing OM, SEM, and XRD. The shape memory properties of the alloys were analyzed by the bending tests. The effect mechanism of the Al content on the shape memory properties of Cu-Al-Fe alloys was also investigated. Results show that the as-deposited microstructure presents sub-eutectic to hyper-eutectic characteristics with the rise in Al content. After quenching, the microstructure of 11 wt% Al, 13 wt% Al, and 15 wt% Al alloys are the α ‘ martensite, the β _1 ’ martensite, and the β _1 austenite with high order degrees. Under 4% pre-strain, the shape memory recovery rate of the 13 and 15 wt% Al alloy is 100%, but the shape memory recovery rate of 11 wt% Al alloy is only 22.6%. However, compared with the ductility of 11 and 13 wt% Al alloy, that of 15 wt% Al alloy is poor, which causes failure to withstand 4% bending pre-strain. After bending deformation, cracks of 15 wt% Al alloy along the crystals appear and cause the memory strip to break. The analysis indicates that the properties of Cu-Al-Fe alloy have an intense sensitivity to the Al element. The martensitic order degree of the alloy is elevated with the increase in the Al content, and the grain interface gradually becomes sharper. Solidification impurities are formed at the grain boundary during the additive manufacturing process due to the influence of the interface energy. At the same time, the invading O _2 combines with the more active Al element to form metal oxidation, which markedly reduces the grain boundary strength and the bending strength of the alloy. As a result, the shape memory properties cannot be reflected in the case of high Al content.https://doi.org/10.1088/2053-1591/ac8d4fCu-Al-Fe alloyadditive manufacturingAl content varietygrain boundaries
spellingShingle Hongyu Wang
Jinlei Huang
Sheng Chen
Xiaoming Yuan
Jian Zhu
Duo Xu
Jizhou Mao
Microstructure and shape memory properties of Cu-Al-Fe alloys with different Al contents made by additive manufacturing technology
Materials Research Express
Cu-Al-Fe alloy
additive manufacturing
Al content variety
grain boundaries
title Microstructure and shape memory properties of Cu-Al-Fe alloys with different Al contents made by additive manufacturing technology
title_full Microstructure and shape memory properties of Cu-Al-Fe alloys with different Al contents made by additive manufacturing technology
title_fullStr Microstructure and shape memory properties of Cu-Al-Fe alloys with different Al contents made by additive manufacturing technology
title_full_unstemmed Microstructure and shape memory properties of Cu-Al-Fe alloys with different Al contents made by additive manufacturing technology
title_short Microstructure and shape memory properties of Cu-Al-Fe alloys with different Al contents made by additive manufacturing technology
title_sort microstructure and shape memory properties of cu al fe alloys with different al contents made by additive manufacturing technology
topic Cu-Al-Fe alloy
additive manufacturing
Al content variety
grain boundaries
url https://doi.org/10.1088/2053-1591/ac8d4f
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