Numerical analysis of particle erosion in the rectifying plate system during shale gas extraction

Abstract Erosion caused by sand particles in the pipe system is a major concern in the shale gas industry. In the rectifying plate system, the fluid with high Reynolds number is assumed to be the fully turbulent flow. To investigate particle erosion under the complex flow in the rectifying plate sys...

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Main Authors: Shanbi Peng, Qikun Chen, Congxin Shan, Di Wang
Format: Article
Language:English
Published: Wiley 2019-10-01
Series:Energy Science & Engineering
Subjects:
Online Access:https://doi.org/10.1002/ese3.395
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author Shanbi Peng
Qikun Chen
Congxin Shan
Di Wang
author_facet Shanbi Peng
Qikun Chen
Congxin Shan
Di Wang
author_sort Shanbi Peng
collection DOAJ
description Abstract Erosion caused by sand particles in the pipe system is a major concern in the shale gas industry. In the rectifying plate system, the fluid with high Reynolds number is assumed to be the fully turbulent flow. To investigate particle erosion under the complex flow in the rectifying plate system, various erosion simulations are conducted in this study. Because the gas velocity, sand input, particles size, and particles shape can affect the erosion in rectifying system, the effect of gas velocities (5‐30 m/s), sand inputs (50‐400 kg/d), and particle parameters (various particle sizes and various particle shapes) on erosion is simulated. Moreover, the erosion experiment conducted in Tulsa University is used to verify the accuracy of simulation model. Through the calculation and analysis, it is obtained that different gas velocities will change the position where the max erosion rate appears. Various sand inputs lead to different max erosion rates. In addition, the effect of sand input on the distribution of erosion scars on rectifying plate is more obvious than that of on elbows. Finally, the effect of size and shape of particles on erosion is investigated. It is found that with the increase in particle diameter, the shape of erosion scar on elbow 1 changes gradually from an ellipse to the V‐shape.
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spelling doaj.art-a31fa50687f24f79989168f5bb74de9f2022-12-22T01:55:08ZengWileyEnergy Science & Engineering2050-05052019-10-01751838185110.1002/ese3.395Numerical analysis of particle erosion in the rectifying plate system during shale gas extractionShanbi Peng0Qikun Chen1Congxin Shan2Di Wang3School of Civil Engineering and Architecture Southwest Petroleum University Chengdu ChinaSchool of Civil Engineering and Architecture Southwest Petroleum University Chengdu ChinaNatural Gas Research Institute Southwest Oil and Gas Field Branch Chengdu ChinaBeijing Oil and Gas Pipeline Control Center CNPC Beijing ChinaAbstract Erosion caused by sand particles in the pipe system is a major concern in the shale gas industry. In the rectifying plate system, the fluid with high Reynolds number is assumed to be the fully turbulent flow. To investigate particle erosion under the complex flow in the rectifying plate system, various erosion simulations are conducted in this study. Because the gas velocity, sand input, particles size, and particles shape can affect the erosion in rectifying system, the effect of gas velocities (5‐30 m/s), sand inputs (50‐400 kg/d), and particle parameters (various particle sizes and various particle shapes) on erosion is simulated. Moreover, the erosion experiment conducted in Tulsa University is used to verify the accuracy of simulation model. Through the calculation and analysis, it is obtained that different gas velocities will change the position where the max erosion rate appears. Various sand inputs lead to different max erosion rates. In addition, the effect of sand input on the distribution of erosion scars on rectifying plate is more obvious than that of on elbows. Finally, the effect of size and shape of particles on erosion is investigated. It is found that with the increase in particle diameter, the shape of erosion scar on elbow 1 changes gradually from an ellipse to the V‐shape.https://doi.org/10.1002/ese3.395computational fluid dynamics (CFD)particle erosionrectifying plate systemshale gas extraction
spellingShingle Shanbi Peng
Qikun Chen
Congxin Shan
Di Wang
Numerical analysis of particle erosion in the rectifying plate system during shale gas extraction
Energy Science & Engineering
computational fluid dynamics (CFD)
particle erosion
rectifying plate system
shale gas extraction
title Numerical analysis of particle erosion in the rectifying plate system during shale gas extraction
title_full Numerical analysis of particle erosion in the rectifying plate system during shale gas extraction
title_fullStr Numerical analysis of particle erosion in the rectifying plate system during shale gas extraction
title_full_unstemmed Numerical analysis of particle erosion in the rectifying plate system during shale gas extraction
title_short Numerical analysis of particle erosion in the rectifying plate system during shale gas extraction
title_sort numerical analysis of particle erosion in the rectifying plate system during shale gas extraction
topic computational fluid dynamics (CFD)
particle erosion
rectifying plate system
shale gas extraction
url https://doi.org/10.1002/ese3.395
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AT qikunchen numericalanalysisofparticleerosionintherectifyingplatesystemduringshalegasextraction
AT congxinshan numericalanalysisofparticleerosionintherectifyingplatesystemduringshalegasextraction
AT diwang numericalanalysisofparticleerosionintherectifyingplatesystemduringshalegasextraction