Design and Control of a Modular Integrated On-Board Battery Charger for EV Applications with Cell Balancing

This paper presents operation and control systems for a new modular on-board charger (OBC) based on a SEPIC converter (MSOBC) for electric vehicle (EV) applications. The MSOBC aims to modularise the battery units in the energy storage system of the EV to provide better safety and improved operation....

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Main Authors: Fatemeh Nasr Esfahani, Ahmed Darwish, Xiandong Ma
Format: Article
Language:English
Published: MDPI AG 2024-01-01
Series:Batteries
Subjects:
Online Access:https://www.mdpi.com/2313-0105/10/1/17
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author Fatemeh Nasr Esfahani
Ahmed Darwish
Xiandong Ma
author_facet Fatemeh Nasr Esfahani
Ahmed Darwish
Xiandong Ma
author_sort Fatemeh Nasr Esfahani
collection DOAJ
description This paper presents operation and control systems for a new modular on-board charger (OBC) based on a SEPIC converter (MSOBC) for electric vehicle (EV) applications. The MSOBC aims to modularise the battery units in the energy storage system of the EV to provide better safety and improved operation. This is mainly achieved by reducing the voltage of the battery packs without sacrificing the performance required by the HV system. The proposed MSOBC is an integrated OBC which can operate the EV during traction and braking, as well as charge the battery units. The MSOBC is composed of several submodules consisting of a full-bridge voltage source converter connected on the ac side and SEPIC converter installed on the battery side. The SEPIC converter controls the battery segments with a continuous current because it has an input inductor which can smooth the battery’s currents without the need for large electrolytic capacitors. The isolated version of the SEPIC converter is employed to enhance the system’s safety by providing galvanic isolation between the batteries and the ac output side. This paper presents the necessary control loops to ensure the optimal operation of the EV with the MSOBC in terms of charge and temperature balance without disturbing the required modes of operation. The mathematical analyses in this paper are validated using a full-scale EV controlled by TMS320F28335 DSP.
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spelling doaj.art-a32dd0a16932495eb895e8ab3ba0945c2024-01-26T15:04:45ZengMDPI AGBatteries2313-01052024-01-011011710.3390/batteries10010017Design and Control of a Modular Integrated On-Board Battery Charger for EV Applications with Cell BalancingFatemeh Nasr Esfahani0Ahmed Darwish1Xiandong Ma2School of Engineering, Lancaster University, Lancaster LA1 4YW, UKSchool of Engineering, Lancaster University, Lancaster LA1 4YW, UKSchool of Engineering, Lancaster University, Lancaster LA1 4YW, UKThis paper presents operation and control systems for a new modular on-board charger (OBC) based on a SEPIC converter (MSOBC) for electric vehicle (EV) applications. The MSOBC aims to modularise the battery units in the energy storage system of the EV to provide better safety and improved operation. This is mainly achieved by reducing the voltage of the battery packs without sacrificing the performance required by the HV system. The proposed MSOBC is an integrated OBC which can operate the EV during traction and braking, as well as charge the battery units. The MSOBC is composed of several submodules consisting of a full-bridge voltage source converter connected on the ac side and SEPIC converter installed on the battery side. The SEPIC converter controls the battery segments with a continuous current because it has an input inductor which can smooth the battery’s currents without the need for large electrolytic capacitors. The isolated version of the SEPIC converter is employed to enhance the system’s safety by providing galvanic isolation between the batteries and the ac output side. This paper presents the necessary control loops to ensure the optimal operation of the EV with the MSOBC in terms of charge and temperature balance without disturbing the required modes of operation. The mathematical analyses in this paper are validated using a full-scale EV controlled by TMS320F28335 DSP.https://www.mdpi.com/2313-0105/10/1/17electric vehicle (EV)on-board battery charger (OBC)modularstate-of-the-art (SoC)battery management system (BMS)
spellingShingle Fatemeh Nasr Esfahani
Ahmed Darwish
Xiandong Ma
Design and Control of a Modular Integrated On-Board Battery Charger for EV Applications with Cell Balancing
Batteries
electric vehicle (EV)
on-board battery charger (OBC)
modular
state-of-the-art (SoC)
battery management system (BMS)
title Design and Control of a Modular Integrated On-Board Battery Charger for EV Applications with Cell Balancing
title_full Design and Control of a Modular Integrated On-Board Battery Charger for EV Applications with Cell Balancing
title_fullStr Design and Control of a Modular Integrated On-Board Battery Charger for EV Applications with Cell Balancing
title_full_unstemmed Design and Control of a Modular Integrated On-Board Battery Charger for EV Applications with Cell Balancing
title_short Design and Control of a Modular Integrated On-Board Battery Charger for EV Applications with Cell Balancing
title_sort design and control of a modular integrated on board battery charger for ev applications with cell balancing
topic electric vehicle (EV)
on-board battery charger (OBC)
modular
state-of-the-art (SoC)
battery management system (BMS)
url https://www.mdpi.com/2313-0105/10/1/17
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AT ahmeddarwish designandcontrolofamodularintegratedonboardbatterychargerforevapplicationswithcellbalancing
AT xiandongma designandcontrolofamodularintegratedonboardbatterychargerforevapplicationswithcellbalancing