Development of Shift Map for Electric Commercial Vehicle and Comparison Verification of Pneumatic 4-Speed AMT and 4-Speed Transmission with Synchronizer in Simulation

As the automotive industry transitions from internal combustion engine vehicles to the era of electric cars, extensive research is being conducted in the field of electric vehicles. While a significant portion of this research focuses on the electrification of passenger cars, commercial vehicles hav...

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Main Authors: Joohyung Kim, Yoonkwon Lee, Hyomin Jin, Seunguk Park, Sung-Ho Hwang
Format: Article
Language:English
Published: MDPI AG 2024-02-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/17/5/1038
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author Joohyung Kim
Yoonkwon Lee
Hyomin Jin
Seunguk Park
Sung-Ho Hwang
author_facet Joohyung Kim
Yoonkwon Lee
Hyomin Jin
Seunguk Park
Sung-Ho Hwang
author_sort Joohyung Kim
collection DOAJ
description As the automotive industry transitions from internal combustion engine vehicles to the era of electric cars, extensive research is being conducted in the field of electric vehicles. While a significant portion of this research focuses on the electrification of passenger cars, commercial vehicles have experienced relatively modest changes towards electric propulsion. Particularly, challenges related to power and efficiency have prompted a concentrated effort in addressing these issues. However, improvements in the efficiency of motors and inverters are reaching their limits, necessitating the development of multi-speed transmissions for electric commercial vehicles to enhance overall system efficiency. In this paper, the development of a 4-speed transmission with a synchronizer designed for electric commercial vehicles is presented as part of a project. A transmission shift map was developed, and verification of increased power and efficiency was conducted through a comparison with the existing product (a pneumatic 4-speed internal combustion engine transmission) installed in the target commercial vehicle. The study utilized vehicle dynamics, component modeling, and simulation environments to assess the improvements in performance.
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spelling doaj.art-a3c0d6ca374341ab98313981b523c1962024-03-12T16:43:06ZengMDPI AGEnergies1996-10732024-02-01175103810.3390/en17051038Development of Shift Map for Electric Commercial Vehicle and Comparison Verification of Pneumatic 4-Speed AMT and 4-Speed Transmission with Synchronizer in SimulationJoohyung Kim0Yoonkwon Lee1Hyomin Jin2Seunguk Park3Sung-Ho Hwang4Platform Safety Technology R&D Department, Korea Automotive Technology Institute, 303 Pungse-ro, Cheonan-si 31214, Republic of KoreaVehicle Platform Team, Jeonbuk Institute of Automotive Convergence Technology, 6 Dongjangsan 2-gil, Gunsan-si 54158, Republic of KoreaPlatform Safety Technology R&D Department, Korea Automotive Technology Institute, 303 Pungse-ro, Cheonan-si 31214, Republic of KoreaPlatform Safety Technology R&D Department, Korea Automotive Technology Institute, 303 Pungse-ro, Cheonan-si 31214, Republic of KoreaDepartment of Mechanical Engineering, Sungkyunkwan University, 2066 Seobu-ro, Suwon-si 16419, Republic of KoreaAs the automotive industry transitions from internal combustion engine vehicles to the era of electric cars, extensive research is being conducted in the field of electric vehicles. While a significant portion of this research focuses on the electrification of passenger cars, commercial vehicles have experienced relatively modest changes towards electric propulsion. Particularly, challenges related to power and efficiency have prompted a concentrated effort in addressing these issues. However, improvements in the efficiency of motors and inverters are reaching their limits, necessitating the development of multi-speed transmissions for electric commercial vehicles to enhance overall system efficiency. In this paper, the development of a 4-speed transmission with a synchronizer designed for electric commercial vehicles is presented as part of a project. A transmission shift map was developed, and verification of increased power and efficiency was conducted through a comparison with the existing product (a pneumatic 4-speed internal combustion engine transmission) installed in the target commercial vehicle. The study utilized vehicle dynamics, component modeling, and simulation environments to assess the improvements in performance.https://www.mdpi.com/1996-1073/17/5/1038electric vehicle transmissionshift mapvehicle dynamics simulationtransmission with synchronizerelectric commercial vehicle
spellingShingle Joohyung Kim
Yoonkwon Lee
Hyomin Jin
Seunguk Park
Sung-Ho Hwang
Development of Shift Map for Electric Commercial Vehicle and Comparison Verification of Pneumatic 4-Speed AMT and 4-Speed Transmission with Synchronizer in Simulation
Energies
electric vehicle transmission
shift map
vehicle dynamics simulation
transmission with synchronizer
electric commercial vehicle
title Development of Shift Map for Electric Commercial Vehicle and Comparison Verification of Pneumatic 4-Speed AMT and 4-Speed Transmission with Synchronizer in Simulation
title_full Development of Shift Map for Electric Commercial Vehicle and Comparison Verification of Pneumatic 4-Speed AMT and 4-Speed Transmission with Synchronizer in Simulation
title_fullStr Development of Shift Map for Electric Commercial Vehicle and Comparison Verification of Pneumatic 4-Speed AMT and 4-Speed Transmission with Synchronizer in Simulation
title_full_unstemmed Development of Shift Map for Electric Commercial Vehicle and Comparison Verification of Pneumatic 4-Speed AMT and 4-Speed Transmission with Synchronizer in Simulation
title_short Development of Shift Map for Electric Commercial Vehicle and Comparison Verification of Pneumatic 4-Speed AMT and 4-Speed Transmission with Synchronizer in Simulation
title_sort development of shift map for electric commercial vehicle and comparison verification of pneumatic 4 speed amt and 4 speed transmission with synchronizer in simulation
topic electric vehicle transmission
shift map
vehicle dynamics simulation
transmission with synchronizer
electric commercial vehicle
url https://www.mdpi.com/1996-1073/17/5/1038
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