Study of Shear-Cutting Mechanisms on Wood Veneer
Multi-material structures made from renewable materials are increasingly being addressed in research and industry. Especially lightweight applications based on wood and polymer materials offer an important opportunity to reduce weight and CO<sub>2</sub> emissions, and thus create a susta...
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Format: | Article |
Language: | English |
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MDPI AG
2020-06-01
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Series: | Forests |
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Online Access: | https://www.mdpi.com/1999-4907/11/6/703 |
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author | Vicky Reichel Werner Berlin Felix Rothe Jan Beuscher Klaus Dröder |
author_facet | Vicky Reichel Werner Berlin Felix Rothe Jan Beuscher Klaus Dröder |
author_sort | Vicky Reichel |
collection | DOAJ |
description | Multi-material structures made from renewable materials are increasingly being addressed in research and industry. Especially lightweight applications based on wood and polymer materials offer an important opportunity to reduce weight and CO<sub>2</sub> emissions, and thus create a sustainable economy. When establishing new material combinations, it is necessary to take economical and efficient manufacturing processes into count to enable the market entry. Therefore, the existing manufacturing processes needed to be adapted and improved in terms of the specific machining characteristic of the wood material. This study targets a combined process where a forming and shear-cutting process is also integrated in an injection-molding tool. The findings on the shear-cutting process of wood veneers are not widely investigated yet. Therefore, process and material-related dependences like cutting velocity, tool shape design, and preconditioning of wood veneers were examined. The target values cutting force and cutting-edge quality were used to describe the relations. The results showed specific damage and fiber fractions of the wood material compared to the isotropic materials (e.g., metal). In addition, low cutting forces appeared by realizing a drawing cut and high cutting speeds. A decrease in the cutting force with a higher moisture content could not be shown for the used wood types. |
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format | Article |
id | doaj.art-a4735552fa7e403985294f1b39b84677 |
institution | Directory Open Access Journal |
issn | 1999-4907 |
language | English |
last_indexed | 2024-03-10T18:55:32Z |
publishDate | 2020-06-01 |
publisher | MDPI AG |
record_format | Article |
series | Forests |
spelling | doaj.art-a4735552fa7e403985294f1b39b846772023-11-20T04:50:48ZengMDPI AGForests1999-49072020-06-0111670310.3390/f11060703Study of Shear-Cutting Mechanisms on Wood VeneerVicky Reichel0Werner Berlin1Felix Rothe2Jan Beuscher3Klaus Dröder4Institute of Machine Tools and Production Technology, Technische Universität Braunschweig, 38106 Braunschweig, GermanyInstitute of Machine Tools and Production Technology, Technische Universität Braunschweig, 38106 Braunschweig, GermanyInstitute of Machine Tools and Production Technology, Technische Universität Braunschweig, 38106 Braunschweig, GermanyInstitute of Machine Tools and Production Technology, Technische Universität Braunschweig, 38106 Braunschweig, GermanyInstitute of Machine Tools and Production Technology, Technische Universität Braunschweig, 38106 Braunschweig, GermanyMulti-material structures made from renewable materials are increasingly being addressed in research and industry. Especially lightweight applications based on wood and polymer materials offer an important opportunity to reduce weight and CO<sub>2</sub> emissions, and thus create a sustainable economy. When establishing new material combinations, it is necessary to take economical and efficient manufacturing processes into count to enable the market entry. Therefore, the existing manufacturing processes needed to be adapted and improved in terms of the specific machining characteristic of the wood material. This study targets a combined process where a forming and shear-cutting process is also integrated in an injection-molding tool. The findings on the shear-cutting process of wood veneers are not widely investigated yet. Therefore, process and material-related dependences like cutting velocity, tool shape design, and preconditioning of wood veneers were examined. The target values cutting force and cutting-edge quality were used to describe the relations. The results showed specific damage and fiber fractions of the wood material compared to the isotropic materials (e.g., metal). In addition, low cutting forces appeared by realizing a drawing cut and high cutting speeds. A decrease in the cutting force with a higher moisture content could not be shown for the used wood types.https://www.mdpi.com/1999-4907/11/6/703wood veneershear-cutting processcutting edge qualityinjection molding |
spellingShingle | Vicky Reichel Werner Berlin Felix Rothe Jan Beuscher Klaus Dröder Study of Shear-Cutting Mechanisms on Wood Veneer Forests wood veneer shear-cutting process cutting edge quality injection molding |
title | Study of Shear-Cutting Mechanisms on Wood Veneer |
title_full | Study of Shear-Cutting Mechanisms on Wood Veneer |
title_fullStr | Study of Shear-Cutting Mechanisms on Wood Veneer |
title_full_unstemmed | Study of Shear-Cutting Mechanisms on Wood Veneer |
title_short | Study of Shear-Cutting Mechanisms on Wood Veneer |
title_sort | study of shear cutting mechanisms on wood veneer |
topic | wood veneer shear-cutting process cutting edge quality injection molding |
url | https://www.mdpi.com/1999-4907/11/6/703 |
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