Study of Shear-Cutting Mechanisms on Wood Veneer

Multi-material structures made from renewable materials are increasingly being addressed in research and industry. Especially lightweight applications based on wood and polymer materials offer an important opportunity to reduce weight and CO<sub>2</sub> emissions, and thus create a susta...

Full description

Bibliographic Details
Main Authors: Vicky Reichel, Werner Berlin, Felix Rothe, Jan Beuscher, Klaus Dröder
Format: Article
Language:English
Published: MDPI AG 2020-06-01
Series:Forests
Subjects:
Online Access:https://www.mdpi.com/1999-4907/11/6/703
_version_ 1797564235580964864
author Vicky Reichel
Werner Berlin
Felix Rothe
Jan Beuscher
Klaus Dröder
author_facet Vicky Reichel
Werner Berlin
Felix Rothe
Jan Beuscher
Klaus Dröder
author_sort Vicky Reichel
collection DOAJ
description Multi-material structures made from renewable materials are increasingly being addressed in research and industry. Especially lightweight applications based on wood and polymer materials offer an important opportunity to reduce weight and CO<sub>2</sub> emissions, and thus create a sustainable economy. When establishing new material combinations, it is necessary to take economical and efficient manufacturing processes into count to enable the market entry. Therefore, the existing manufacturing processes needed to be adapted and improved in terms of the specific machining characteristic of the wood material. This study targets a combined process where a forming and shear-cutting process is also integrated in an injection-molding tool. The findings on the shear-cutting process of wood veneers are not widely investigated yet. Therefore, process and material-related dependences like cutting velocity, tool shape design, and preconditioning of wood veneers were examined. The target values cutting force and cutting-edge quality were used to describe the relations. The results showed specific damage and fiber fractions of the wood material compared to the isotropic materials (e.g., metal). In addition, low cutting forces appeared by realizing a drawing cut and high cutting speeds. A decrease in the cutting force with a higher moisture content could not be shown for the used wood types.
first_indexed 2024-03-10T18:55:32Z
format Article
id doaj.art-a4735552fa7e403985294f1b39b84677
institution Directory Open Access Journal
issn 1999-4907
language English
last_indexed 2024-03-10T18:55:32Z
publishDate 2020-06-01
publisher MDPI AG
record_format Article
series Forests
spelling doaj.art-a4735552fa7e403985294f1b39b846772023-11-20T04:50:48ZengMDPI AGForests1999-49072020-06-0111670310.3390/f11060703Study of Shear-Cutting Mechanisms on Wood VeneerVicky Reichel0Werner Berlin1Felix Rothe2Jan Beuscher3Klaus Dröder4Institute of Machine Tools and Production Technology, Technische Universität Braunschweig, 38106 Braunschweig, GermanyInstitute of Machine Tools and Production Technology, Technische Universität Braunschweig, 38106 Braunschweig, GermanyInstitute of Machine Tools and Production Technology, Technische Universität Braunschweig, 38106 Braunschweig, GermanyInstitute of Machine Tools and Production Technology, Technische Universität Braunschweig, 38106 Braunschweig, GermanyInstitute of Machine Tools and Production Technology, Technische Universität Braunschweig, 38106 Braunschweig, GermanyMulti-material structures made from renewable materials are increasingly being addressed in research and industry. Especially lightweight applications based on wood and polymer materials offer an important opportunity to reduce weight and CO<sub>2</sub> emissions, and thus create a sustainable economy. When establishing new material combinations, it is necessary to take economical and efficient manufacturing processes into count to enable the market entry. Therefore, the existing manufacturing processes needed to be adapted and improved in terms of the specific machining characteristic of the wood material. This study targets a combined process where a forming and shear-cutting process is also integrated in an injection-molding tool. The findings on the shear-cutting process of wood veneers are not widely investigated yet. Therefore, process and material-related dependences like cutting velocity, tool shape design, and preconditioning of wood veneers were examined. The target values cutting force and cutting-edge quality were used to describe the relations. The results showed specific damage and fiber fractions of the wood material compared to the isotropic materials (e.g., metal). In addition, low cutting forces appeared by realizing a drawing cut and high cutting speeds. A decrease in the cutting force with a higher moisture content could not be shown for the used wood types.https://www.mdpi.com/1999-4907/11/6/703wood veneershear-cutting processcutting edge qualityinjection molding
spellingShingle Vicky Reichel
Werner Berlin
Felix Rothe
Jan Beuscher
Klaus Dröder
Study of Shear-Cutting Mechanisms on Wood Veneer
Forests
wood veneer
shear-cutting process
cutting edge quality
injection molding
title Study of Shear-Cutting Mechanisms on Wood Veneer
title_full Study of Shear-Cutting Mechanisms on Wood Veneer
title_fullStr Study of Shear-Cutting Mechanisms on Wood Veneer
title_full_unstemmed Study of Shear-Cutting Mechanisms on Wood Veneer
title_short Study of Shear-Cutting Mechanisms on Wood Veneer
title_sort study of shear cutting mechanisms on wood veneer
topic wood veneer
shear-cutting process
cutting edge quality
injection molding
url https://www.mdpi.com/1999-4907/11/6/703
work_keys_str_mv AT vickyreichel studyofshearcuttingmechanismsonwoodveneer
AT wernerberlin studyofshearcuttingmechanismsonwoodveneer
AT felixrothe studyofshearcuttingmechanismsonwoodveneer
AT janbeuscher studyofshearcuttingmechanismsonwoodveneer
AT klausdroder studyofshearcuttingmechanismsonwoodveneer