Field assisted additive manufacturing for polymers and metals: materials and methods

Additive manufacturing (AM) has emerged as a transformative technology capable of fabricating complex geometries and multi-material structures across various industries. Despite its potential, challenges persist in terms of limited material selection, anisotropic properties, and achieving functional...

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Main Authors: Abdullah Al Noman, Balaji Krishna Kumar, Tarik Dickens
Format: Article
Language:English
Published: Taylor & Francis Group 2023-12-01
Series:Virtual and Physical Prototyping
Subjects:
Online Access:http://dx.doi.org/10.1080/17452759.2023.2256707
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author Abdullah Al Noman
Balaji Krishna Kumar
Tarik Dickens
author_facet Abdullah Al Noman
Balaji Krishna Kumar
Tarik Dickens
author_sort Abdullah Al Noman
collection DOAJ
description Additive manufacturing (AM) has emerged as a transformative technology capable of fabricating complex geometries and multi-material structures across various industries. Despite its potential, challenges persist in terms of limited material selection, anisotropic properties, and achieving functional microstructures in polymer and metal composites. Field-assisted additive manufacturing (FAAM) employs external fields like acoustic, magnetic, and electric fields. It has shown promise in addressing these limitations by controlling filler orientation and concentration in polymeric composites and improving surface finish and microstructure in metals. This review paper provides a comprehensive analysis of the state-of-the-art FAAM processes for polymer and metal composites, focusing on material compatibility, the mechanics of each field, and their integration with AM technologies as well as current applications, limitations, and potential future directions in the development of FAAM processes. Enhancing FAAM process understanding can create tailored anisotropic composites, enabling innovative applications in aerospace, automotive, biomedical fields, and beyond.
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spelling doaj.art-a48d377d922d40309d26eff7082c8ac02023-11-02T14:47:05ZengTaylor & Francis GroupVirtual and Physical Prototyping1745-27591745-27672023-12-0118110.1080/17452759.2023.22567072256707Field assisted additive manufacturing for polymers and metals: materials and methodsAbdullah Al Noman0Balaji Krishna Kumar1Tarik Dickens2High-Performance Materials InstituteHigh-Performance Materials InstituteHigh-Performance Materials InstituteAdditive manufacturing (AM) has emerged as a transformative technology capable of fabricating complex geometries and multi-material structures across various industries. Despite its potential, challenges persist in terms of limited material selection, anisotropic properties, and achieving functional microstructures in polymer and metal composites. Field-assisted additive manufacturing (FAAM) employs external fields like acoustic, magnetic, and electric fields. It has shown promise in addressing these limitations by controlling filler orientation and concentration in polymeric composites and improving surface finish and microstructure in metals. This review paper provides a comprehensive analysis of the state-of-the-art FAAM processes for polymer and metal composites, focusing on material compatibility, the mechanics of each field, and their integration with AM technologies as well as current applications, limitations, and potential future directions in the development of FAAM processes. Enhancing FAAM process understanding can create tailored anisotropic composites, enabling innovative applications in aerospace, automotive, biomedical fields, and beyond.http://dx.doi.org/10.1080/17452759.2023.2256707additive manufacturing3d printingfield assistancemagnetic field assistanceelectric field assistanceacoustic field assistanceadditive manufacturing of polymersadditive manufacturing of metals
spellingShingle Abdullah Al Noman
Balaji Krishna Kumar
Tarik Dickens
Field assisted additive manufacturing for polymers and metals: materials and methods
Virtual and Physical Prototyping
additive manufacturing
3d printing
field assistance
magnetic field assistance
electric field assistance
acoustic field assistance
additive manufacturing of polymers
additive manufacturing of metals
title Field assisted additive manufacturing for polymers and metals: materials and methods
title_full Field assisted additive manufacturing for polymers and metals: materials and methods
title_fullStr Field assisted additive manufacturing for polymers and metals: materials and methods
title_full_unstemmed Field assisted additive manufacturing for polymers and metals: materials and methods
title_short Field assisted additive manufacturing for polymers and metals: materials and methods
title_sort field assisted additive manufacturing for polymers and metals materials and methods
topic additive manufacturing
3d printing
field assistance
magnetic field assistance
electric field assistance
acoustic field assistance
additive manufacturing of polymers
additive manufacturing of metals
url http://dx.doi.org/10.1080/17452759.2023.2256707
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AT balajikrishnakumar fieldassistedadditivemanufacturingforpolymersandmetalsmaterialsandmethods
AT tarikdickens fieldassistedadditivemanufacturingforpolymersandmetalsmaterialsandmethods