Influence of water content on elastohydrodynamic friction and film thickness of water-containing polyalkylene glycols

Lubricants with a functional water portion have demonstrated a drastic reduction in friction under elastohydrodynamic lubrication conditions. With water-containing polyalkylene glycols, superlubricity with coefficients of friction <0.01 have been measured in model and gear contacts. In additi...

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Main Authors: Stefan Hofmann, Thomas Lohner, Karsten Stahl
Format: Article
Language:English
Published: Frontiers Media S.A. 2023-03-01
Series:Frontiers in Mechanical Engineering
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fmech.2023.1128447/full
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author Stefan Hofmann
Thomas Lohner
Karsten Stahl
author_facet Stefan Hofmann
Thomas Lohner
Karsten Stahl
author_sort Stefan Hofmann
collection DOAJ
description Lubricants with a functional water portion have demonstrated a drastic reduction in friction under elastohydrodynamic lubrication conditions. With water-containing polyalkylene glycols, superlubricity with coefficients of friction <0.01 have been measured in model and gear contacts. In addition to the low friction, their calorimetric properties make them particularly interesting for application in electrified vehicles because the liquid can simultaneously serve as lubricant for the gearbox and coolant for the electric motors and the power electronics. In this study, the influence of water content between 8 wt% and 40 wt% of water-soluble polyalkylene glycols on friction and film thickness in elastohydrodynamically lubricated rolling-sliding contacts such as in gears and bearings is investigated. A polyalphaolefine oil is used as a reference. Friction has been measured on a ball-on-disk tribometer and film thickness on an optical tribometer. For a water content of 40 wt%, superlubricity with coefficients of friction down to 0.004 are found. The decrease in friction is up to 95% compared to the polyalphaolefine reference. The measured film thickness decreases with increasing water content. For a water content of 8 wt%, the film thickness is similar to that of the polyalphaolefine reference while at the same time friction is still reduced by 81%. Depending on the friction and film thickness requirements of a specific tribosystem, the water content of a water-containing polyalkylene glycol can be chosen accordingly.
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spelling doaj.art-a4dc2d3e0b7c4cd98924d4107f9a0e412023-03-29T11:47:55ZengFrontiers Media S.A.Frontiers in Mechanical Engineering2297-30792023-03-01910.3389/fmech.2023.11284471128447Influence of water content on elastohydrodynamic friction and film thickness of water-containing polyalkylene glycolsStefan HofmannThomas LohnerKarsten StahlLubricants with a functional water portion have demonstrated a drastic reduction in friction under elastohydrodynamic lubrication conditions. With water-containing polyalkylene glycols, superlubricity with coefficients of friction <0.01 have been measured in model and gear contacts. In addition to the low friction, their calorimetric properties make them particularly interesting for application in electrified vehicles because the liquid can simultaneously serve as lubricant for the gearbox and coolant for the electric motors and the power electronics. In this study, the influence of water content between 8 wt% and 40 wt% of water-soluble polyalkylene glycols on friction and film thickness in elastohydrodynamically lubricated rolling-sliding contacts such as in gears and bearings is investigated. A polyalphaolefine oil is used as a reference. Friction has been measured on a ball-on-disk tribometer and film thickness on an optical tribometer. For a water content of 40 wt%, superlubricity with coefficients of friction down to 0.004 are found. The decrease in friction is up to 95% compared to the polyalphaolefine reference. The measured film thickness decreases with increasing water content. For a water content of 8 wt%, the film thickness is similar to that of the polyalphaolefine reference while at the same time friction is still reduced by 81%. Depending on the friction and film thickness requirements of a specific tribosystem, the water content of a water-containing polyalkylene glycol can be chosen accordingly.https://www.frontiersin.org/articles/10.3389/fmech.2023.1128447/fullaqueous lubricationsuperlubricityEHLpolyalkylene glycolsfilm thickness
spellingShingle Stefan Hofmann
Thomas Lohner
Karsten Stahl
Influence of water content on elastohydrodynamic friction and film thickness of water-containing polyalkylene glycols
Frontiers in Mechanical Engineering
aqueous lubrication
superlubricity
EHL
polyalkylene glycols
film thickness
title Influence of water content on elastohydrodynamic friction and film thickness of water-containing polyalkylene glycols
title_full Influence of water content on elastohydrodynamic friction and film thickness of water-containing polyalkylene glycols
title_fullStr Influence of water content on elastohydrodynamic friction and film thickness of water-containing polyalkylene glycols
title_full_unstemmed Influence of water content on elastohydrodynamic friction and film thickness of water-containing polyalkylene glycols
title_short Influence of water content on elastohydrodynamic friction and film thickness of water-containing polyalkylene glycols
title_sort influence of water content on elastohydrodynamic friction and film thickness of water containing polyalkylene glycols
topic aqueous lubrication
superlubricity
EHL
polyalkylene glycols
film thickness
url https://www.frontiersin.org/articles/10.3389/fmech.2023.1128447/full
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AT thomaslohner influenceofwatercontentonelastohydrodynamicfrictionandfilmthicknessofwatercontainingpolyalkyleneglycols
AT karstenstahl influenceofwatercontentonelastohydrodynamicfrictionandfilmthicknessofwatercontainingpolyalkyleneglycols