Ultrasonic Vibration-Assisted Stamping of Serpentine Micro-Channel for Titanium Bipolar Plates Used in Proton-Exchange Membrane Fuel Cell

Metallic bipolar plates (BPPs) are key components in the proton-exchange membrane fuel cell (PEMFC), which can replace traditional fossil fuels as a kind of clean energy. However, these kinds of plates, characterized by micro-channels with a high ratio between depth and width, are difficult to fabri...

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Main Authors: Yucheng Wang, Qi Zhong, Risheng Hua, Lidong Cheng, Chunju Wang, Haidong He, Feng Chen, Zhenwu Ma
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/9/3461
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author Yucheng Wang
Qi Zhong
Risheng Hua
Lidong Cheng
Chunju Wang
Haidong He
Feng Chen
Zhenwu Ma
author_facet Yucheng Wang
Qi Zhong
Risheng Hua
Lidong Cheng
Chunju Wang
Haidong He
Feng Chen
Zhenwu Ma
author_sort Yucheng Wang
collection DOAJ
description Metallic bipolar plates (BPPs) are key components in the proton-exchange membrane fuel cell (PEMFC), which can replace traditional fossil fuels as a kind of clean energy. However, these kinds of plates, characterized by micro-channels with a high ratio between depth and width, are difficult to fabricate with an ultra-thin metallic sheet. Then, ultrasonic-vibration-assisted stamping is performed considering the acoustic softening effect. Additionally, the influence of various vibration parameters on the forming quality is analyzed. The experimental results show that ultrasonic vibration can obviously increase the channel depth. Among the vibration parameters, the vibration power has the maximum influence on the depth, the vibration interval time is the second, and the vibration duration time is the last. In addition, the rolling direction will affect the channel depth. When the micro-channels are parallel to the rolling direction, the depth of a micro-channel is the largest. This means that the developed ultrasonic-vibration-assisted stamping process is helpful for improving the forming limitation of micro-channels used for the bipolar plates in PEMFC.
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spelling doaj.art-a511ece593fc4eb2bb55058005ed6e652023-11-17T23:16:24ZengMDPI AGMaterials1996-19442023-04-01169346110.3390/ma16093461Ultrasonic Vibration-Assisted Stamping of Serpentine Micro-Channel for Titanium Bipolar Plates Used in Proton-Exchange Membrane Fuel CellYucheng Wang0Qi Zhong1Risheng Hua2Lidong Cheng3Chunju Wang4Haidong He5Feng Chen6Zhenwu Ma7Robotics and Microsystems Center, School of Mechanical and Electric Engineering, Soochow University, Suzhou 215131, ChinaRobotics and Microsystems Center, School of Mechanical and Electric Engineering, Soochow University, Suzhou 215131, ChinaRobotics and Microsystems Center, School of Mechanical and Electric Engineering, Soochow University, Suzhou 215131, ChinaRobotics and Microsystems Center, School of Mechanical and Electric Engineering, Soochow University, Suzhou 215131, ChinaRobotics and Microsystems Center, School of Mechanical and Electric Engineering, Soochow University, Suzhou 215131, ChinaRobotics and Microsystems Center, School of Mechanical and Electric Engineering, Soochow University, Suzhou 215131, ChinaRobotics and Microsystems Center, School of Mechanical and Electric Engineering, Soochow University, Suzhou 215131, ChinaCollege of Mechanical Engineering, Suzhou University of Science and Technology, Suzhou 215009, ChinaMetallic bipolar plates (BPPs) are key components in the proton-exchange membrane fuel cell (PEMFC), which can replace traditional fossil fuels as a kind of clean energy. However, these kinds of plates, characterized by micro-channels with a high ratio between depth and width, are difficult to fabricate with an ultra-thin metallic sheet. Then, ultrasonic-vibration-assisted stamping is performed considering the acoustic softening effect. Additionally, the influence of various vibration parameters on the forming quality is analyzed. The experimental results show that ultrasonic vibration can obviously increase the channel depth. Among the vibration parameters, the vibration power has the maximum influence on the depth, the vibration interval time is the second, and the vibration duration time is the last. In addition, the rolling direction will affect the channel depth. When the micro-channels are parallel to the rolling direction, the depth of a micro-channel is the largest. This means that the developed ultrasonic-vibration-assisted stamping process is helpful for improving the forming limitation of micro-channels used for the bipolar plates in PEMFC.https://www.mdpi.com/1996-1944/16/9/3461bipolar plates for PEMFCultrasonic vibrationmicro-channelsacoustic softeningforming limitation
spellingShingle Yucheng Wang
Qi Zhong
Risheng Hua
Lidong Cheng
Chunju Wang
Haidong He
Feng Chen
Zhenwu Ma
Ultrasonic Vibration-Assisted Stamping of Serpentine Micro-Channel for Titanium Bipolar Plates Used in Proton-Exchange Membrane Fuel Cell
Materials
bipolar plates for PEMFC
ultrasonic vibration
micro-channels
acoustic softening
forming limitation
title Ultrasonic Vibration-Assisted Stamping of Serpentine Micro-Channel for Titanium Bipolar Plates Used in Proton-Exchange Membrane Fuel Cell
title_full Ultrasonic Vibration-Assisted Stamping of Serpentine Micro-Channel for Titanium Bipolar Plates Used in Proton-Exchange Membrane Fuel Cell
title_fullStr Ultrasonic Vibration-Assisted Stamping of Serpentine Micro-Channel for Titanium Bipolar Plates Used in Proton-Exchange Membrane Fuel Cell
title_full_unstemmed Ultrasonic Vibration-Assisted Stamping of Serpentine Micro-Channel for Titanium Bipolar Plates Used in Proton-Exchange Membrane Fuel Cell
title_short Ultrasonic Vibration-Assisted Stamping of Serpentine Micro-Channel for Titanium Bipolar Plates Used in Proton-Exchange Membrane Fuel Cell
title_sort ultrasonic vibration assisted stamping of serpentine micro channel for titanium bipolar plates used in proton exchange membrane fuel cell
topic bipolar plates for PEMFC
ultrasonic vibration
micro-channels
acoustic softening
forming limitation
url https://www.mdpi.com/1996-1944/16/9/3461
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