Physics-Based Observers for Measurement-While-Drilling System in Down-the-Hole Drills

Measurement While Drilling (MWD) is a technology for assessing rock mass conditions by collecting and analyzing data of mechanical drilling variables while the system operates. Nowadays, typical MWD systems rely on physical sensors directly installed on the drill rig. Sensors used in this context mu...

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Main Authors: Gabriel Bout, Diego Brito, René Gómez, Gonzalo Carvajal, Guillermo Ramírez
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Mathematics
Subjects:
Online Access:https://www.mdpi.com/2227-7390/10/24/4814
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author Gabriel Bout
Diego Brito
René Gómez
Gonzalo Carvajal
Guillermo Ramírez
author_facet Gabriel Bout
Diego Brito
René Gómez
Gonzalo Carvajal
Guillermo Ramírez
author_sort Gabriel Bout
collection DOAJ
description Measurement While Drilling (MWD) is a technology for assessing rock mass conditions by collecting and analyzing data of mechanical drilling variables while the system operates. Nowadays, typical MWD systems rely on physical sensors directly installed on the drill rig. Sensors used in this context must be designed and conditioned for operating in harsh conditions, imposing trade-offs between the complexity, cost, and reliability of the measurement system. This paper presents a methodology for integrating physics-based observers into an MWD system as an alternative to complement or replace traditional physical sensors. The proposed observers leverage mathematical models of the drill’s electrical motor and its interaction with dynamic loads to estimate the bit speed and torque in a Down-the-Hole rig using current and voltage measurements taken from the motor power line. Experiments using data collected from four test samples with different rock strengths show a consistent correlation between the rate of penetration and specific energy derived from the observed drilling variables with the ones obtained from standardized tests of uniaxial compressive strength. The simplicity of the setup and results validate the feasibility of the proposed approach to be evaluated as an alternative to reduce the complexity and increase the reliability of MWD systems.
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spelling doaj.art-a515a51366ea408cafd1ce8d5d4699db2023-11-24T16:30:14ZengMDPI AGMathematics2227-73902022-12-011024481410.3390/math10244814Physics-Based Observers for Measurement-While-Drilling System in Down-the-Hole DrillsGabriel Bout0Diego Brito1René Gómez2Gonzalo Carvajal3Guillermo Ramírez4Departamento de Ingeniería Eléctrica, Universidad Católica de la Santísima Concepción, Concepción 4090541, ChileDepartamento de Ingeniería Eléctrica, Universidad Católica de la Santísima Concepción, Concepción 4090541, ChileDepartamento de Ingeniería Metalúrgica, Universidad de Concepción, Concepción 4070386, ChileDepartamento de Electrónica, Universidad Técnica Federico Santa María, Valparaíso 2390123, ChileDepartamento de Ingeniería Eléctrica, Universidad Católica de la Santísima Concepción, Concepción 4090541, ChileMeasurement While Drilling (MWD) is a technology for assessing rock mass conditions by collecting and analyzing data of mechanical drilling variables while the system operates. Nowadays, typical MWD systems rely on physical sensors directly installed on the drill rig. Sensors used in this context must be designed and conditioned for operating in harsh conditions, imposing trade-offs between the complexity, cost, and reliability of the measurement system. This paper presents a methodology for integrating physics-based observers into an MWD system as an alternative to complement or replace traditional physical sensors. The proposed observers leverage mathematical models of the drill’s electrical motor and its interaction with dynamic loads to estimate the bit speed and torque in a Down-the-Hole rig using current and voltage measurements taken from the motor power line. Experiments using data collected from four test samples with different rock strengths show a consistent correlation between the rate of penetration and specific energy derived from the observed drilling variables with the ones obtained from standardized tests of uniaxial compressive strength. The simplicity of the setup and results validate the feasibility of the proposed approach to be evaluated as an alternative to reduce the complexity and increase the reliability of MWD systems.https://www.mdpi.com/2227-7390/10/24/4814measurement while drillingDTH drillingphysics-based observersMRAS observer
spellingShingle Gabriel Bout
Diego Brito
René Gómez
Gonzalo Carvajal
Guillermo Ramírez
Physics-Based Observers for Measurement-While-Drilling System in Down-the-Hole Drills
Mathematics
measurement while drilling
DTH drilling
physics-based observers
MRAS observer
title Physics-Based Observers for Measurement-While-Drilling System in Down-the-Hole Drills
title_full Physics-Based Observers for Measurement-While-Drilling System in Down-the-Hole Drills
title_fullStr Physics-Based Observers for Measurement-While-Drilling System in Down-the-Hole Drills
title_full_unstemmed Physics-Based Observers for Measurement-While-Drilling System in Down-the-Hole Drills
title_short Physics-Based Observers for Measurement-While-Drilling System in Down-the-Hole Drills
title_sort physics based observers for measurement while drilling system in down the hole drills
topic measurement while drilling
DTH drilling
physics-based observers
MRAS observer
url https://www.mdpi.com/2227-7390/10/24/4814
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