3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera
Particle spatter is an unavoidable by-product of the Laser-Powder Bed Fusion (L-PBF) process, as the high intensity of the incoming laser beam generates high vapor fluxes on the meltpool, allowing metal particles to be ejected into the process environment. This is detrimental to the final manufactur...
Main Authors: | , , , , , |
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Format: | Article |
Language: | English |
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Elsevier
2022-12-01
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Series: | Additive Manufacturing Letters |
Subjects: | |
Online Access: | http://www.sciencedirect.com/science/article/pii/S2772369022000524 |
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author | Ralf D. Fischer Mahyar Moaven Dustin Kelly Sarah Morris Brian Thurow Barton C. Prorok |
author_facet | Ralf D. Fischer Mahyar Moaven Dustin Kelly Sarah Morris Brian Thurow Barton C. Prorok |
author_sort | Ralf D. Fischer |
collection | DOAJ |
description | Particle spatter is an unavoidable by-product of the Laser-Powder Bed Fusion (L-PBF) process, as the high intensity of the incoming laser beam generates high vapor fluxes on the meltpool, allowing metal particles to be ejected into the process environment. This is detrimental to the final manufactured part, as it risks the incorporation of defects. It is therefore important to study this spattering behavior and to apply the knowledge gained to further improve the L-PBF process. This work introduces the use of a high-speed plenoptic camera to acquire 3D spatter particle trajectories generated via L-PBF line tracks. Spatter particles are tracked in the volume above the laser-metal interaction zone at 1000 fps and their velocity calculated. It is found that the calculated speeds of the spatter particles are within the expected range for this process, and that the behavior is a complex 3-dimensional process. |
first_indexed | 2024-04-12T05:10:33Z |
format | Article |
id | doaj.art-a5390a2adb654c7f9437eb820056ef88 |
institution | Directory Open Access Journal |
issn | 2772-3690 |
language | English |
last_indexed | 2024-04-12T05:10:33Z |
publishDate | 2022-12-01 |
publisher | Elsevier |
record_format | Article |
series | Additive Manufacturing Letters |
spelling | doaj.art-a5390a2adb654c7f9437eb820056ef882022-12-22T03:46:46ZengElsevierAdditive Manufacturing Letters2772-36902022-12-0131000833D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic cameraRalf D. Fischer0Mahyar Moaven1Dustin Kelly2Sarah Morris3Brian Thurow4Barton C. Prorok5Corresponding author.; Auburn University, Materials Research and Education Center, Auburn, AL, USAAuburn University, Advanced Flow Diagnostics Laboratory, Auburn, AL, USAAuburn University, Advanced Flow Diagnostics Laboratory, Auburn, AL, USAAuburn University, Advanced Flow Diagnostics Laboratory, Auburn, AL, USAAuburn University, Advanced Flow Diagnostics Laboratory, Auburn, AL, USAAuburn University, Materials Research and Education Center, Auburn, AL, USAParticle spatter is an unavoidable by-product of the Laser-Powder Bed Fusion (L-PBF) process, as the high intensity of the incoming laser beam generates high vapor fluxes on the meltpool, allowing metal particles to be ejected into the process environment. This is detrimental to the final manufactured part, as it risks the incorporation of defects. It is therefore important to study this spattering behavior and to apply the knowledge gained to further improve the L-PBF process. This work introduces the use of a high-speed plenoptic camera to acquire 3D spatter particle trajectories generated via L-PBF line tracks. Spatter particles are tracked in the volume above the laser-metal interaction zone at 1000 fps and their velocity calculated. It is found that the calculated speeds of the spatter particles are within the expected range for this process, and that the behavior is a complex 3-dimensional process.http://www.sciencedirect.com/science/article/pii/S2772369022000524Additive ManufacturingSpatterLaser-Powder Bed FusionMetalParticle TrackingHigh-Speed Imaging |
spellingShingle | Ralf D. Fischer Mahyar Moaven Dustin Kelly Sarah Morris Brian Thurow Barton C. Prorok 3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera Additive Manufacturing Letters Additive Manufacturing Spatter Laser-Powder Bed Fusion Metal Particle Tracking High-Speed Imaging |
title | 3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera |
title_full | 3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera |
title_fullStr | 3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera |
title_full_unstemmed | 3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera |
title_short | 3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera |
title_sort | 3d tracking velocimetry of l pbf spatter particles using a single high speed plenoptic camera |
topic | Additive Manufacturing Spatter Laser-Powder Bed Fusion Metal Particle Tracking High-Speed Imaging |
url | http://www.sciencedirect.com/science/article/pii/S2772369022000524 |
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