3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera

Particle spatter is an unavoidable by-product of the Laser-Powder Bed Fusion (L-PBF) process, as the high intensity of the incoming laser beam generates high vapor fluxes on the meltpool, allowing metal particles to be ejected into the process environment. This is detrimental to the final manufactur...

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Main Authors: Ralf D. Fischer, Mahyar Moaven, Dustin Kelly, Sarah Morris, Brian Thurow, Barton C. Prorok
Format: Article
Language:English
Published: Elsevier 2022-12-01
Series:Additive Manufacturing Letters
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2772369022000524
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author Ralf D. Fischer
Mahyar Moaven
Dustin Kelly
Sarah Morris
Brian Thurow
Barton C. Prorok
author_facet Ralf D. Fischer
Mahyar Moaven
Dustin Kelly
Sarah Morris
Brian Thurow
Barton C. Prorok
author_sort Ralf D. Fischer
collection DOAJ
description Particle spatter is an unavoidable by-product of the Laser-Powder Bed Fusion (L-PBF) process, as the high intensity of the incoming laser beam generates high vapor fluxes on the meltpool, allowing metal particles to be ejected into the process environment. This is detrimental to the final manufactured part, as it risks the incorporation of defects. It is therefore important to study this spattering behavior and to apply the knowledge gained to further improve the L-PBF process. This work introduces the use of a high-speed plenoptic camera to acquire 3D spatter particle trajectories generated via L-PBF line tracks. Spatter particles are tracked in the volume above the laser-metal interaction zone at 1000 fps and their velocity calculated. It is found that the calculated speeds of the spatter particles are within the expected range for this process, and that the behavior is a complex 3-dimensional process.
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spelling doaj.art-a5390a2adb654c7f9437eb820056ef882022-12-22T03:46:46ZengElsevierAdditive Manufacturing Letters2772-36902022-12-0131000833D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic cameraRalf D. Fischer0Mahyar Moaven1Dustin Kelly2Sarah Morris3Brian Thurow4Barton C. Prorok5Corresponding author.; Auburn University, Materials Research and Education Center, Auburn, AL, USAAuburn University, Advanced Flow Diagnostics Laboratory, Auburn, AL, USAAuburn University, Advanced Flow Diagnostics Laboratory, Auburn, AL, USAAuburn University, Advanced Flow Diagnostics Laboratory, Auburn, AL, USAAuburn University, Advanced Flow Diagnostics Laboratory, Auburn, AL, USAAuburn University, Materials Research and Education Center, Auburn, AL, USAParticle spatter is an unavoidable by-product of the Laser-Powder Bed Fusion (L-PBF) process, as the high intensity of the incoming laser beam generates high vapor fluxes on the meltpool, allowing metal particles to be ejected into the process environment. This is detrimental to the final manufactured part, as it risks the incorporation of defects. It is therefore important to study this spattering behavior and to apply the knowledge gained to further improve the L-PBF process. This work introduces the use of a high-speed plenoptic camera to acquire 3D spatter particle trajectories generated via L-PBF line tracks. Spatter particles are tracked in the volume above the laser-metal interaction zone at 1000 fps and their velocity calculated. It is found that the calculated speeds of the spatter particles are within the expected range for this process, and that the behavior is a complex 3-dimensional process.http://www.sciencedirect.com/science/article/pii/S2772369022000524Additive ManufacturingSpatterLaser-Powder Bed FusionMetalParticle TrackingHigh-Speed Imaging
spellingShingle Ralf D. Fischer
Mahyar Moaven
Dustin Kelly
Sarah Morris
Brian Thurow
Barton C. Prorok
3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera
Additive Manufacturing Letters
Additive Manufacturing
Spatter
Laser-Powder Bed Fusion
Metal
Particle Tracking
High-Speed Imaging
title 3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera
title_full 3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera
title_fullStr 3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera
title_full_unstemmed 3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera
title_short 3D tracking velocimetry of L-PBF spatter particles using a single high-speed plenoptic camera
title_sort 3d tracking velocimetry of l pbf spatter particles using a single high speed plenoptic camera
topic Additive Manufacturing
Spatter
Laser-Powder Bed Fusion
Metal
Particle Tracking
High-Speed Imaging
url http://www.sciencedirect.com/science/article/pii/S2772369022000524
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