Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints
Friction stir spot welding is a novel solid state process that has recently received considerable attention from various industries including automotive sectors due to many advantages over the resistance spot welding. However to apply this technique, the process parameters must be optimized to obtai...
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Format: | Article |
Language: | English |
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Elsevier
2015-07-01
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Series: | Journal of Materials Research and Technology |
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Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785415000034 |
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author | A.K. Lakshminarayanan V.E. Annamalai K. Elangovan |
author_facet | A.K. Lakshminarayanan V.E. Annamalai K. Elangovan |
author_sort | A.K. Lakshminarayanan |
collection | DOAJ |
description | Friction stir spot welding is a novel solid state process that has recently received considerable attention from various industries including automotive sectors due to many advantages over the resistance spot welding. However to apply this technique, the process parameters must be optimized to obtain improved mechanical properties compared to resistance spot welding. To achieve this, in this investigation, design of experiments was used to conduct the experiments for exploring the interdependence of the process parameters. A second order quadratic model for predicting the lap shear tensile strength of friction stir spot welded low carbon automotive steel joints was developed from the experimental obtained data. It is found that dwell time plays a major role in deciding the joint properties, which is followed by rotational speed and plunge depth. Further optimum process parameters were identified for maximum lap shear tensile strength using numerical and graphical optimization techniques. |
first_indexed | 2024-12-14T11:28:08Z |
format | Article |
id | doaj.art-a57e494eb88748179f67124d0caac377 |
institution | Directory Open Access Journal |
issn | 2238-7854 |
language | English |
last_indexed | 2024-12-14T11:28:08Z |
publishDate | 2015-07-01 |
publisher | Elsevier |
record_format | Article |
series | Journal of Materials Research and Technology |
spelling | doaj.art-a57e494eb88748179f67124d0caac3772022-12-21T23:03:25ZengElsevierJournal of Materials Research and Technology2238-78542015-07-014326227210.1016/j.jmrt.2015.01.001Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel jointsA.K. LakshminarayananV.E. AnnamalaiK. ElangovanFriction stir spot welding is a novel solid state process that has recently received considerable attention from various industries including automotive sectors due to many advantages over the resistance spot welding. However to apply this technique, the process parameters must be optimized to obtain improved mechanical properties compared to resistance spot welding. To achieve this, in this investigation, design of experiments was used to conduct the experiments for exploring the interdependence of the process parameters. A second order quadratic model for predicting the lap shear tensile strength of friction stir spot welded low carbon automotive steel joints was developed from the experimental obtained data. It is found that dwell time plays a major role in deciding the joint properties, which is followed by rotational speed and plunge depth. Further optimum process parameters were identified for maximum lap shear tensile strength using numerical and graphical optimization techniques.http://www.sciencedirect.com/science/article/pii/S2238785415000034Automotive steelFriction stir spot weldingMicrostructureTensile shear failure loadOptimization |
spellingShingle | A.K. Lakshminarayanan V.E. Annamalai K. Elangovan Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints Journal of Materials Research and Technology Automotive steel Friction stir spot welding Microstructure Tensile shear failure load Optimization |
title | Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints |
title_full | Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints |
title_fullStr | Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints |
title_full_unstemmed | Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints |
title_short | Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints |
title_sort | identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints |
topic | Automotive steel Friction stir spot welding Microstructure Tensile shear failure load Optimization |
url | http://www.sciencedirect.com/science/article/pii/S2238785415000034 |
work_keys_str_mv | AT aklakshminarayanan identificationofoptimumfrictionstirspotweldingprocessparameterscontrollingthepropertiesoflowcarbonautomotivesteeljoints AT veannamalai identificationofoptimumfrictionstirspotweldingprocessparameterscontrollingthepropertiesoflowcarbonautomotivesteeljoints AT kelangovan identificationofoptimumfrictionstirspotweldingprocessparameterscontrollingthepropertiesoflowcarbonautomotivesteeljoints |