Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints

Friction stir spot welding is a novel solid state process that has recently received considerable attention from various industries including automotive sectors due to many advantages over the resistance spot welding. However to apply this technique, the process parameters must be optimized to obtai...

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Main Authors: A.K. Lakshminarayanan, V.E. Annamalai, K. Elangovan
Format: Article
Language:English
Published: Elsevier 2015-07-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785415000034
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author A.K. Lakshminarayanan
V.E. Annamalai
K. Elangovan
author_facet A.K. Lakshminarayanan
V.E. Annamalai
K. Elangovan
author_sort A.K. Lakshminarayanan
collection DOAJ
description Friction stir spot welding is a novel solid state process that has recently received considerable attention from various industries including automotive sectors due to many advantages over the resistance spot welding. However to apply this technique, the process parameters must be optimized to obtain improved mechanical properties compared to resistance spot welding. To achieve this, in this investigation, design of experiments was used to conduct the experiments for exploring the interdependence of the process parameters. A second order quadratic model for predicting the lap shear tensile strength of friction stir spot welded low carbon automotive steel joints was developed from the experimental obtained data. It is found that dwell time plays a major role in deciding the joint properties, which is followed by rotational speed and plunge depth. Further optimum process parameters were identified for maximum lap shear tensile strength using numerical and graphical optimization techniques.
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spelling doaj.art-a57e494eb88748179f67124d0caac3772022-12-21T23:03:25ZengElsevierJournal of Materials Research and Technology2238-78542015-07-014326227210.1016/j.jmrt.2015.01.001Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel jointsA.K. LakshminarayananV.E. AnnamalaiK. ElangovanFriction stir spot welding is a novel solid state process that has recently received considerable attention from various industries including automotive sectors due to many advantages over the resistance spot welding. However to apply this technique, the process parameters must be optimized to obtain improved mechanical properties compared to resistance spot welding. To achieve this, in this investigation, design of experiments was used to conduct the experiments for exploring the interdependence of the process parameters. A second order quadratic model for predicting the lap shear tensile strength of friction stir spot welded low carbon automotive steel joints was developed from the experimental obtained data. It is found that dwell time plays a major role in deciding the joint properties, which is followed by rotational speed and plunge depth. Further optimum process parameters were identified for maximum lap shear tensile strength using numerical and graphical optimization techniques.http://www.sciencedirect.com/science/article/pii/S2238785415000034Automotive steelFriction stir spot weldingMicrostructureTensile shear failure loadOptimization
spellingShingle A.K. Lakshminarayanan
V.E. Annamalai
K. Elangovan
Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints
Journal of Materials Research and Technology
Automotive steel
Friction stir spot welding
Microstructure
Tensile shear failure load
Optimization
title Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints
title_full Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints
title_fullStr Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints
title_full_unstemmed Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints
title_short Identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints
title_sort identification of optimum friction stir spot welding process parameters controlling the properties of low carbon automotive steel joints
topic Automotive steel
Friction stir spot welding
Microstructure
Tensile shear failure load
Optimization
url http://www.sciencedirect.com/science/article/pii/S2238785415000034
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AT kelangovan identificationofoptimumfrictionstirspotweldingprocessparameterscontrollingthepropertiesoflowcarbonautomotivesteeljoints