Crack Fault Diagnosis and Location Method for a Dual-Disk Hollow Shaft Rotor System Based on the Radial Basis Function Network and Pattern Recognition Neural Network

Abstract The crack fault is one of the most common faults in the rotor system, and researchers have paid close attention to its fault diagnosis. However, most studies focus on discussing the dynamic response characteristics caused by the crack rather than estimating the crack depth and position base...

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Main Authors: Yuhong Jin, Lei Hou, Zhenyong Lu, Yushu Chen
Format: Article
Language:English
Published: SpringerOpen 2023-03-01
Series:Chinese Journal of Mechanical Engineering
Subjects:
Online Access:https://doi.org/10.1186/s10033-023-00856-y
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author Yuhong Jin
Lei Hou
Zhenyong Lu
Yushu Chen
author_facet Yuhong Jin
Lei Hou
Zhenyong Lu
Yushu Chen
author_sort Yuhong Jin
collection DOAJ
description Abstract The crack fault is one of the most common faults in the rotor system, and researchers have paid close attention to its fault diagnosis. However, most studies focus on discussing the dynamic response characteristics caused by the crack rather than estimating the crack depth and position based on the obtained vibration signals. In this paper, a novel crack fault diagnosis and location method for a dual-disk hollow shaft rotor system based on the Radial basis function (RBF) network and Pattern recognition neural network (PRNN) is presented. Firstly, a rotor system model with a breathing crack suitable for a short-thick hollow shaft rotor is established based on the finite element method, where the crack’s periodic opening and closing pattern and different degrees of crack depth are considered. Then, the dynamic response is obtained by the harmonic balance method. By adjusting the crack parameters, the dynamic characteristics related to the crack depth and position are analyzed through the amplitude-frequency responses and waterfall plots. The analysis results show that the first critical speed, first subcritical speed, first critical speed amplitude, and super-harmonic resonance peak at the first subcritical speed can be utilized for the crack fault diagnosis. Based on this, the RBF network and PRNN are adopted to determine the depth and approximate location of the crack respectively by taking the above dynamic characteristics as input. Test results show that the proposed method has high fault diagnosis accuracy. This research proposes a crack detection method adequate for the hollow shaft rotor system, where the crack depth and position are both unknown.
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spelling doaj.art-a5935064f9154f91a9041a87172b15a32023-03-22T10:37:26ZengSpringerOpenChinese Journal of Mechanical Engineering2192-82582023-03-0136111810.1186/s10033-023-00856-yCrack Fault Diagnosis and Location Method for a Dual-Disk Hollow Shaft Rotor System Based on the Radial Basis Function Network and Pattern Recognition Neural NetworkYuhong Jin0Lei Hou1Zhenyong Lu2Yushu Chen3School of Astronautics, Harbin Institute of TechnologySchool of Astronautics, Harbin Institute of TechnologyInstitute of Dynamics and Control Science, Shandong Normal UniversitySchool of Astronautics, Harbin Institute of TechnologyAbstract The crack fault is one of the most common faults in the rotor system, and researchers have paid close attention to its fault diagnosis. However, most studies focus on discussing the dynamic response characteristics caused by the crack rather than estimating the crack depth and position based on the obtained vibration signals. In this paper, a novel crack fault diagnosis and location method for a dual-disk hollow shaft rotor system based on the Radial basis function (RBF) network and Pattern recognition neural network (PRNN) is presented. Firstly, a rotor system model with a breathing crack suitable for a short-thick hollow shaft rotor is established based on the finite element method, where the crack’s periodic opening and closing pattern and different degrees of crack depth are considered. Then, the dynamic response is obtained by the harmonic balance method. By adjusting the crack parameters, the dynamic characteristics related to the crack depth and position are analyzed through the amplitude-frequency responses and waterfall plots. The analysis results show that the first critical speed, first subcritical speed, first critical speed amplitude, and super-harmonic resonance peak at the first subcritical speed can be utilized for the crack fault diagnosis. Based on this, the RBF network and PRNN are adopted to determine the depth and approximate location of the crack respectively by taking the above dynamic characteristics as input. Test results show that the proposed method has high fault diagnosis accuracy. This research proposes a crack detection method adequate for the hollow shaft rotor system, where the crack depth and position are both unknown.https://doi.org/10.1186/s10033-023-00856-yHollow shaft rotorBreathing crackRadial basis function networkPattern recognition neural networkMachine learning
spellingShingle Yuhong Jin
Lei Hou
Zhenyong Lu
Yushu Chen
Crack Fault Diagnosis and Location Method for a Dual-Disk Hollow Shaft Rotor System Based on the Radial Basis Function Network and Pattern Recognition Neural Network
Chinese Journal of Mechanical Engineering
Hollow shaft rotor
Breathing crack
Radial basis function network
Pattern recognition neural network
Machine learning
title Crack Fault Diagnosis and Location Method for a Dual-Disk Hollow Shaft Rotor System Based on the Radial Basis Function Network and Pattern Recognition Neural Network
title_full Crack Fault Diagnosis and Location Method for a Dual-Disk Hollow Shaft Rotor System Based on the Radial Basis Function Network and Pattern Recognition Neural Network
title_fullStr Crack Fault Diagnosis and Location Method for a Dual-Disk Hollow Shaft Rotor System Based on the Radial Basis Function Network and Pattern Recognition Neural Network
title_full_unstemmed Crack Fault Diagnosis and Location Method for a Dual-Disk Hollow Shaft Rotor System Based on the Radial Basis Function Network and Pattern Recognition Neural Network
title_short Crack Fault Diagnosis and Location Method for a Dual-Disk Hollow Shaft Rotor System Based on the Radial Basis Function Network and Pattern Recognition Neural Network
title_sort crack fault diagnosis and location method for a dual disk hollow shaft rotor system based on the radial basis function network and pattern recognition neural network
topic Hollow shaft rotor
Breathing crack
Radial basis function network
Pattern recognition neural network
Machine learning
url https://doi.org/10.1186/s10033-023-00856-y
work_keys_str_mv AT yuhongjin crackfaultdiagnosisandlocationmethodforadualdiskhollowshaftrotorsystembasedontheradialbasisfunctionnetworkandpatternrecognitionneuralnetwork
AT leihou crackfaultdiagnosisandlocationmethodforadualdiskhollowshaftrotorsystembasedontheradialbasisfunctionnetworkandpatternrecognitionneuralnetwork
AT zhenyonglu crackfaultdiagnosisandlocationmethodforadualdiskhollowshaftrotorsystembasedontheradialbasisfunctionnetworkandpatternrecognitionneuralnetwork
AT yushuchen crackfaultdiagnosisandlocationmethodforadualdiskhollowshaftrotorsystembasedontheradialbasisfunctionnetworkandpatternrecognitionneuralnetwork